Product Description:
Induction brazing is a technique for connecting metals through the
use of melting a filler metal. To do this, an induction brazing
machine is necessary to generate a high-frequency electromagnetic
field. This field heats up the workpiece in order to produce eddy
currents, which helps create a specific temperature to melt and
fuse the joint area.
The induction brazing machine consists of a coil located inside a
table or platform. This platform has the ability to move in and out
of the electromagnetic field with precision. After reaching the
desired temperature range, the filler metal is added to the joint
area. The metal melts, flows and creates a strong bond between the
pieces of metal.
The technique is widely used in various industries such as
automotive, aerospace, and electronics due its benefits of faster
cycle time, low costs and the possibility of joining different
metals.
Features:
Induction welding is a type of arc welding that uses an
electromagnetic field to heat metals and join them together. It has
many advantages on top of being able to join metals together with a
reliable connection.
One unique feature of induction welding is that it does not require
physical contact between the electrode and the workpiece. This
reduces the chance for contamination or damage to the material,
keeping it safe while being worked on. It also quickly dissipates
the heat generated so the workpiece does not get over-heated,
resulting in less distortion.
Furthermore, its temperature control system allows for exact
regulation of temperature while welding, leading to a consistent
weld quality. It is easy to start and stop, and produces clean
welds with little spatter and slag. Because of this, much less
post-weld cleaning is required. Not only is it extremely versatile,
it is also energy efficient, consuming less electricity than other
welding equipment. Lastly, many models are portable, making them
mobile and more practical.
Technical Parameters:
| Parameter | Description |
|---|
| Application | Welding/ Soldering/ Brazing/ Melting |
| Control System | PLC |
| Operation Mode | Manual/Automatic |
| Voltage Range | 220-480V |
| Temperature Control | Precise |
| Power Range | 15-500KW |
| Frequency Range | 5-500KHz |
| Power Supply | AC |
| Material | Copper/Aluminum/Stainless Steel |
| Display System | LCD, Touch Screen |
| Equipment | Induction Fusing Apparatus, Induction Welding System, Induction
Brazing Machine |
Applications:
Induction welding is an efficient way of joining metals without
contact. It utilizes an electromagnetic field to heat up the metals
to the optimum temperature for binding. It is widely used in
various industries.
The automotive industry for instance uses induction welding for
attaching car frames, engine components and other metal parts.
Aerospace industry also take advantage of the welding method to
join metal alloys used for airplane and spacecraft.
The electronics industry also utilizes induction welding to connect
printed circuit boards and other electronic components. Apart from
that, the construction industry also rely on the method to join
steel beams, columns and other structural elements.
Whatmore, induction welding is also present in the oil and gas
industry where it plays an important role for joining pipes and
fittings used for pipelines and refineries. The medical sector is
yet another beneficial beneficiary of the technology which uses to
join hypodermic needles, catheters and other disposable medical
devices.
Additionally, the welding method is also very useful in food
processing industry where it is used to join stainless steel
containers and equipment. Lastly, it is used in various
manufacturing industries for attaching metal parts used for making
machines, tools and other products.
Support and Services:
Induction welding equipment technical support and service ensures
that your induction welding equipment is running properly and
producing quality welds. Our knowledgeable staff can assist you
with troubleshooting, maintenance, and repair, as well as provide
technical advice on the best way to use your equipment for optimal
performance. We also offer spare parts and consumables, so you
always have the right parts on hand when you need them.
Our team of experienced engineers and technicians can provide you
with a full range of services, including preventive maintenance,
calibration, system upgrades, and more. We also offer training
programs for operators and maintenance personnel so you can get the
most out of your induction welding equipment.
For any questions or inquiries, our customer service team is
available to provide you with prompt and professional assistance.
Contact us today and let us help you get the most out of your
induction welding equipment.
Packing and Shipping:
Packaging and Shipping of Induction Welding Equipment
Induction welding equipment must be packaged and shipped correctly
in order to ensure its safe arrival at its destination. When
packing induction welding equipment, it should be done in a way
that prevents any damage or loss of components. Here are some tips
for packing and shipping induction welding equipment:
- Use thick and durable cardboard boxes to transport the induction
welding equipment.
- Securely package all components with bubble wrap or other
cushioning material.
- Label the package with the recipient’s name and address.
- Include an itemized list of the contents of the package.
- Ship the package with a reliable shipping company.
- Track the package to ensure its safe arrival.
