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Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V

    Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers
     
    Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers
    • Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers
    • Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers
    • Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers
    • Buy cheap Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V from wholesalers

    Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V

    Ask Lasest Price
    Brand Name : HANPU
    Model Number : MVR
    Certification : CE,ISO9001
    Price : 200,000USD~20,000,000USD
    Payment Terms : L/C,D/A,D/P,T/T,Western Union
    Supply Ability : 1 Set/3 months
    Delivery Time : 3 months
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    Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V

    Tubular Type MVR Evaporator System Exchanger — Forced Circulation · 480V
    Tubular MVR evaporator system with shell-and-tube exchanger, forced circulation, 480V power

    Engineer-to-order tubular (shell-and-tube) MVR evaporator with forced circulation for high-salinity, viscous, and solids-bearing streams. A mechanical vapor compressor recycles latent heat as the main duty, while tubular exchangers deliver robust heat transfer and fouling resistance. Designed for 480 V grids with fully automatic 24/7 operation.

    Key Benefits
    • Durable heat exchange: Tubular exchangers tolerate scaling/erosion better than plates on difficult feeds.
    • Stable with solids: High-velocity forced circulation maintains ΔT/LMTD and limits deposition.
    • Low OPEX: Mechanical vapor recompression minimizes fresh steam after start-up.
    • Wide duty window: Configurable for concentration, mother-liquor recovery, or ZLD pre-crystallization.
    • Easy maintenance: Straight-tube or U-tube bundles, clean-outs, and CIP-ready design.
    Process & Thermal Economy

    Secondary vapor is mechanically compressed to elevate saturation temperature and reused as the heating medium. Forced-circulation loops keep tube wall shear high, protecting heat-transfer coefficients across variable chemistries.

    Electrical Integration — 480V

    Low-voltage integration for 480 V / 60 Hz (50–60 Hz configurable). VFD-driven compressor and pumps, soft-start, and optional AFE/harmonic filters for grid compliance. MV transformers available on request.

    Materials & Cleanability

    Wetted parts in SS316L/duplex; titanium/Hastelloy options for chloride/corrosive service. Drainable layouts, removable channel heads, CIP skid, and anti-scale dosing for long campaigns.

    Process Overview — Tubular MVR
    Flow: feed conditioning → tubular heater (forced circulation) → MVR compression → condensate polishing → concentrate handling
    • Feed conditioning: screening/filtration, softening or pH trim to reduce scaling/corrosion.
    • Tubular heater + separator: high-velocity loop under vacuum for gentle, efficient evaporation.
    • MVR compression: compressor discharge sets ΔT; shell vacuum defines boiling point.
    • Condensate management: polishing (filters/RO/AC) for reuse or compliant discharge.
    • Concentrate routing: to crystallizer/centrifuge/dryer or recycle per flowsheet/ZLD.
    Key Components
    • Tubular shell-and-tube heater (straight/U-tube) with forced-circulation pump
    • MVR mechanical vapor compressor (turbo/Roots) with VFD
    • Vapor–liquid separator, condenser, vacuum/NCG handling skid
    • PLC/HMI/SCADA; instruments (T/P/flow/cond/level); historian & remote access
    • CIP skid; anti-scale dosing; optional condensate polishing filters/RO
    Performance & Sizing
    ParameterTypical Range*
    Power supply480 V LV, 60 Hz (50–60 Hz configurable)
    OperationContinuous, 24/7
    Electric use (MVR)~15–40 kWh per ton of water evaporated (duty/CR dependent)
    Shell pressure (vacuum)~6–25 kPa(abs), feed/ΔT dependent
    Steam demandVery low after start-up (backup/ancillary only)
    MaterialsSS316L / duplex; Ti/Hastelloy on request

    *Performance depends on feed salinity/viscosity, fouling tendency, compression ratio, and exchanger design.

    FAQ
    When choose tubular over plate/plate-and-frame?

    Tubular exchangers are preferred for scaling, particulates, or erosion risk—offering higher robustness and easier mechanical cleaning.

    Can it integrate into our existing ZLD train?

    Yes—commonly paired with RO/NF pre-concentration upstream and crystallization/solids handling downstream.

    How is scaling managed?

    Optimized ΔT/LMTD and velocity, anti-scale dosing, scheduled CIP, and materials upgrade (e.g., Ti) for aggressive brines.

    Application
    Applications: high-salinity concentration, viscous feeds, and ZLD pre-crystallization with tubular MVR
    Quality Tubular Type MVR Evaporator System Exchanger Forced Circulation 480V for sale
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