Saving energy IGBT Induction heating machine of Forging and forming
at industry
Product Description:
Induction heating is a process which is used to bond, harden or
soften metals or other conductive materials. For modern
manufacturing processes, induction heating offers an attractive
combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and
applied to manufacturing since the 1920s. During World War II, the
technology developed rapidly to meet urgent wartime requirements
for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and
emphasis on improved quality control have led to a rediscovery of
induction technology, along with the development of precisely
controlled, all solid state induction power supplies.
How induction heating works?
When an alternating electrical current is applied to the primary of
a transformer, an alternating magnetic field is created. According
to Faraday’s Law, if the secondary of the transformer is located
within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC
current through an inductor (often a copper coil), and the part to
be heated (the workpiece) is placed inside the inductor. The
inductor serves as the transformer primary and the part to be
heated becomes a short circuit secondary. When a metal part is
placed within the inductor and enters the magnetic field,
circulating eddy currents are induced within the part.
Forging and forming:
Forging, hot stamping and extrusion consist of forming a part that
has been previously heated to a temperature at which its resistance
to deformation is weak. The approximate hot forming temperatures of
the most commonly used industrial materials are:
Steel from 1100 to 1250 ºC
Brass 750 ºC
Aluminium 550ºC
After heating up the material, the forming operation is done on
different types of machines: mechanical impact presses, bending
machines, hydraulic extrusion presses, etc.
The starting material used in forging is presented in the form of
rounded studs, squares (billet) or bar materials.
Induction heating advantages:
Material and energy saving plus flexibility
Greater quality
Process control
Much shorter heating times
Less oxidise and the production of scale is very low
Easy and accurate adjustment of the temperature to be applied
No time needed for the furnace pre and maintenance heating (for
example after or during the weekend when it takes more time)
Automation and reduction of the labour required
Heat can be directed to one specific point, which is highly
important for parts with only one forming area
Greater thermal efficiency
Better working conditions as the only heat present in the air is
that of the parts themselves
The process of forging and forming is a common process in the
manufacture of many industrial sectors such as automotive, railway,
aerospace, oil and gas, chains and forging.
Technical Parameters:
| Type | MF-160KW Automatic way |
| Work power | 380V/415V/440V/480V*3Phase 50-60HZ |
| The range of operating voltage | 380-460VAC |
| Output power | 160KW |
| Work Diamater | 1-80mm |
| Input current | 240A |
| Fluctuating frequency | 1-15KHZ |
| The flow rate of cooling water | >0.15-0.3Mpa 16L/Min |
| Water temperature protection point | 40℃ |
| Duty cycle | 100% (40degree room temperature) |
| Weight | Apporx:400KGS |
| Size | L1200*W700mm*H1200mm L2000*W850*H1200MM |
Applications:
Induction heating forging furnace for Forging heating of bar. round
steel , equare steel , plate steel , steel pipe, stainless,
Aluminium bar copper bar of permeability.
Online Forging such as Gears semi-axial connecting Rods, bearings
and other fine forging. Extrustion , hot rolling shear before
heating , spray heating .Hot assembly and the overall tempering
annealing termpering of metal materials
Customization:
Portable Induction Heating Machine
- Brand Name: Induction heating machine of Forging and forming
- Model Number: MF-160KW
- Place of Origin: China
- Certification: CE, RoHS ,Certification Of Origin EU, SGS
- Minimum Order Quantity: 1
- Price: Negotiation
- Packaging Details: export wooden box package
- Delivery Time: 5-15day,
- Payment Terms: T/T
- Supply Ability: 10000 /month
- Heating Area: Depending On Client Requirements
- Material: Various Metals Or Fittings.
- Induction Coil : As Your Applications And Workpieces
- Temperature Control Accuracy: ±1℃
Our Portable Induction Heating Machine is suitable for handheld
bolt expansion equipment, handheld induction annealing heat
equipment and handheld induction annealing heat equipment. It has a
high temperature control accuracy of ±1℃ and is able to heat
various metals or fittings with an induction coil tailored to your
applications and workpieces. It is certified with CE, RoHS,
Certification Of Origin EU, SGS, and comes with an export wooden
box package. The minimum order quantity is 1 and the delivery time
is 1-5 days. The price is negotiable and the supply ability is
10000/month.
Support and Services:
Portable Induction Heating Machine Technical Support and Service
We provide a comprehensive range of technical support and service
for our Portable Induction Heating Machine. Our team of experienced
engineers is available to answer any questions and provide
assistance with installation, maintenance, operation and repair.
We also provide a range of preventative maintenance services to
ensure that your machinery is running at its best. This includes
regular inspections, cleaning and lubrication, as well as
troubleshooting and repair of any components that may be
malfunctioning.
We offer technical support via phone, e-mail, or in person. Our
customer service staff is also available to help answer any
questions you may have. We strive to provide fast and efficient
customer service, so that you can get the most out of your Portable
Induction Heating Machine.
If you have any questions or need assistance, please don't hesitate
to contact us. We look forward to helping you get the most out of
your Portable Induction Heating Machine.
Packing and Shipping:
Packaging and Shipping of Portable Induction Heating Machine
The Portable Induction Heating Machine is packed in a foam-lined
box for protection during shipment. The box is then placed in a
wooden crate for added protection. The crate is then sealed and
shipped to the customer's designated location.
