High-Performance Tungsten Steel Aluminum End Mill For Precise Results

Product Description:

Carbide end mills with three flutes are a popular choice for machining aluminum. The number of flutes refers to the number of cutting edges on the end mill, and the three-flutes design is commonly used for aluminum, as it provides a balance between material removal rate and surface finish.

When selecting a carbide end mill for aluminum, there are key characteristics to consider: Material, Coating, Helix Angle, and Diameter and Length.

The material is usually solid carbide, which is a durable and heat-resistant material, and well-suited for machining aluminum due to its high hardness and ability to withstand high cutting temperatures. End mills can be coated with titanium carbonitride (TiCN) or titanium aluminum nitride (TiAlN) to enhance performance, providing increased lubricity, heat resistance, and reducing friction. The helix angle of the end mill must also be considered, as a higher angle (typically around 45 degrees) is beneficial for aluminum machining as it helps evacuate chips and prevents re-cutting. The diameter and length of the end mill depend on the machining requirements.

It's important to look for products specifically designed for aluminum machining and to consult with tooling suppliers for recommendations based on particular machining needs.

Applications:

Material Removal Rate: The number of flutes influences the material removal rate (MRR) during aluminum machining. End mills with fewer flutes typically have larger chip spaces between the flutes, allowing for more efficient chip evacuation. This can result in higher MRR, making two-flute end mills popular for roughing operations where quick material removal is desired.

Surface Finish: The number of flutes also affects the surface finish of the machined aluminum part. End mills with more flutes tend to produce a smoother surface finish because the smaller chip spaces between the flutes result in smaller chips being produced, reducing the chances of leaving visible tool marks on the workpiece.

Rigidity and Stability: The number of flutes can impact the rigidity and stability of the end mill during machining. End mills with more flutes distribute cutting forces more evenly across the cutting edges, reducing the likelihood of chatter or vibration. This improved stability can be beneficial, especially in finishing operations where achieving high precision and surface quality is crucial.

Chip Evacuation: The number of flutes plays a role in chip evacuation, particularly in aluminum machining where chips can be stringy and tend to stick to the cutting tool. End mills with fewer flutes generally have larger chip spaces, allowing for better chip evacuation and minimizing the chances of chip re-cutting, which can lead to poor surface finish or chip buildup.

Ultimately, the choice of the number of flutes depends on the specific requirements of your aluminum machining operation. Two-flute end mills are commonly used for roughing or high material removal rate applications, while three or more flutes are often preferred for finishing operations that require a smoother surface finish and improved stability. It's essential to consider factors such as MRR, surface finish requirements, and the stability of your milling setup when selecting the appropriate number of flutes for your end mill.

Customization:

Support and Services:

• Technical Support:
  • Provide expert advice and assistance with use of Aluminum End Mill.
  • Offer troubleshooting and error resolution.
  • Provide recommendations and best practices for optimal use.
• Service:
  • Provide maintenance and repair service for Aluminum End Mill.
  • Provide system upgrades and updates.
  • Provide replacement parts and components.

Packing and Shipping:

Packaging and Shipping of Aluminum End Mill:

The Aluminum End Mill will be packaged in a cardboard box for protection against possible damage during transportation. The box will have a label with the product name and other information. The box will also contain foam or other cushioning material to keep the product safe during shipping.

The Aluminum End Mill will be shipped via a reliable carrier and will be insured for the full value of the product. The carrier will provide tracking information and a delivery confirmation.

FAQ:

Q: What is the Brand Name of Aluminum End Mill?

A: The Brand Name is Supal.

Q: Where is the Place of Origin for Aluminum End Mill?

A: The Place of Origin is Changzhou, Jiangsu, China.

Q: What is the Certification of Aluminum End Mill?

A: The Certification is ISO9001.

Q: What is the Minimum Order Quantity for Aluminum End Mill?

A: The Minimum Order Quantity is 10PCS.

Q: What is the Price for Aluminum End Mill?

A: The Price is To be negotiated.