Description of GX DC Series wear debris sensor
Mechanical equipment fault occurs are mostly caused due to
mechanical wear, wear particles exist in a large amount of
information about wear condition, the monitoring can be used to
judge the wear state or judgment occurred in the form of wear and
tear. When the damage is going to happen, the number of metal
particles in the lubricating oil will increase dramatically.
Diameter of the metal particles will increase, according to the
cumulative total number of detected metal particles, can be given
key indicators: whether there is a fault, when it should be shut
down, you can also run long, to prevent secondary damage,
effectively reduce repair costs, reduce the cut-off time interval,
so that the loss caused by interruption is minimized.
Metal CHECK sensor is a real time monitoring system of oil
particles, inline of the oil pipeline, and 100% of the metal
particles detected by the system, combined with the use of
monitoring software, Metal CHECK oil pipeline may wear metal
particles number of accumulating statistics, and the number of
particles per unit of time by the trend analysis. Metal CHECK
industrial, marine and aerospace has been widely used. The sensor
uses electromagnetic induction to detect the number of the
lubrication system of the metal particles, as determined extent of
bearing or gearbox damage by data. The sensor must be installed
before the filter, the lowest point in the return line position.
Each detected a metal particle, particle sensors automatically
accumulates count, and regularly sends up position this time period
to detect the total number of particles.
Features
l Full flow design
l Reliable structure design
l Easy to install, no moving parts
l Transmission distance up to 1000 meters
l On line, real-time detection of metal particles
l Signal line tolerance 5KV high isolation voltage
l 100% detection of ferrous and non-ferrous metal particles
l Multichannel detection of particles with different particle sizes
Specification
Parameter |
Weight | < 4kg |
Diameter | 38mm |
Min particle | Iron 400μm,Non-iron 1000μm |
Min flow rate | ≥38 L/min |
Max flow rate | ≤1000 L/min |
Oil pressure | ≤20 bar(2MPa) |
Oil Temp. | -20°C ~ 85°C |
Ambient Temp. | -30°C ~ 55°C |
Power supply | 18VDC~33 VDC @5W(Max) (300 mA @ 24 VDC) |
Communication | RS422Full Duplex |
Medium | Hydraulic and lubricating oils, synthetic oils and mineral oils
etc. |
Dimension
Electrical connection
No. | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
Name | L+ | L- | RX+ | RX- | TX+ | TX- | 422GND | NC |
Color | Red | Red, Black | Yellow | Yellow, Black | Blue | Blue, Black | Brown | |
Installation
1. Oil pipe to pass through the sensor before passing through the
filter, so the detection is effective.
2. The sensor is fixed through the bottom bracket of the sensor,
and the sensor is connected with the oil return line.
3. Select the installation position should avoid strong magnetic
power, large vibration occasions.
Note: oil must be made through the sensor before passing through
the filter.
Company Profile
Xi'an Kacise Optronics Co., Ltd. was founded in 2000, is located in
Xi'an, Shaanxi Province, China, is a professional engaged in
instrumentation and sensors, R & D, production, sales as one of
professional high-tech enterprises, we have our own production
workshop and central laboratory. Factory building area is about
3000 square meters, with production of more than 30 employees, 8
engineer, 6 inspectors, 10 saleman, 5 for customer service, is this
industry, we are one of the strong technology manufacturers with
varieties specification.
When the company set up, we began to focus on the coordination of
military supplies production, achieved GB/T19001-2008/ISQ9001:2008,
GJB 9001B-2009 certification. When our company is running mature
and stable, in 2008, we began to develop our business. Based on the
production of military products quality control, we developed a lot
of sensor products, such as a load cell and pressure sensor. We
have the key technology and development center of advanced sensors,
and we cooperation with Northwestern Polytechnical University,
Xi'an Jiao Tong University and other colleges and universities.
Product quality is the life of enterprise, customer demand is our
existence!
