Product Description:
Induction melting is a cost-effective and energy-efficient way to
raise the temperature of a metal or ore to its melting point and to
hold that temperature to perform metallurgical processes such as
smelting, alloying, mixing, and casting.
In an induction furnace, a coil carrying alternating electric
current surrounds the container or chamber with the metal. As the
electric current is fed through the coil, eddy currents are
generated in the metal, allowing the circulation of highly intense
currents that would eventually heat up the metal and bring it to
its melting point.
Induction melting furnaces are a popular choice for many processes
since they offer a fast and efficient way of melting metals. They
can hold sizes ranging from the volume of a coffee cup to even
hundreds of tons of molten metal. Further, their ability to adjust
frequency and power allows them to process almost any metal and
material, including but not limited to iron, steel and stainless
steel alloys, copper and copper-based alloys, aluminum, and
silicon.
At our company, induction equipment is custom-designed for each
application to make sure it is as efficient and cost-effective as
possible.
Features:
VS Resistance heated furnace:High heat efficiency and fast melting speed are the advantages of a
resistance-heated furnace. It is small in size and saves energy up
to 30%. But it is easy to damage the resistance or silicon carbide
stock.
VS Coal, Gas , diesel furnace:By using a coal or gas diesel furnace, it is very easy for the
adjustment of solution composition and temperature. The bubble of
foundry can be reduced by 1/3 to 1/4 and the reject rate goes down
from 1/2 to 2/3, leading to a higher mechanical strength of the
cast. Moreover, the oxidation of burning is reduced and
environmental pollution is prevented. The noise is far lower than
towering equipment. In addition, workers' labor intensity and
working conditions are improved. One drawback of coal and gas
furnaces is that the cast-iron crucible used is harmful to the
aluminum alloy by increasing impurity, while the graphite crucible
used in induction melts without such disadvantages.
VS SCR or Frequency Melting Furnace:High heat efficiency and fast melting speed are also the benefits
of SCR or Frequency Melting Furnace. Its small size will save you
more energy, around 20%. Plus, the electromagnetic stirring effect
is slight, which can extend the service life of the crucible. By
adjusting the frequency to achieve power regulation, the melting
speed is fast, and material elements burning loss are reduced as a
result of better energy saving. Especially when heating stainless
steel, copper, silicon, aluminum, and other non-magnetic materials,
the cost of the casting can be reduced.
Such as equipment 70KW melting aluminum, cost of melting IT:70% of resistance melting furnace;
70% of frequency melting furnace;
60% of diesel melting furnace;
80% of SCR melting furnace.
Technical Parameters:
Specifications for Smelting Weights of Metals
We have put together the following table showing the smelting
weight capacity of different GYM-series machines.
| Specification | Steel & Iron | Aluminum, Bronze & Other Precious Metals |
|---|
| GYM-25KW | 8KG | 20KG |
| GYM-40KW | 20KG | 40KG |
| GYM-60KW | 30KG | 60KG |
| GYM-100KW | 50KG | 100KG |
| GYM-160KW | 100KG | 200KG |
| GYM-200KW | 150KG | 300KG |
| GYM-250KW | 200KG | 400KG |
Each machine from the GYM series is also capable of smelting a
variety of different metal materials, including steel and iron,
plus aluminum, bronze, and other precious metals.
Applications:
Metals Melting
GY induction melting equipment is capable of melting any type of
metal for various industrial applications. We are often contacted
by Foundries, Metals Manufacturers, Mining and Metalworking
Companies, as well as for other large-scale custom induction
melting applications.
Investment Casting
Investment casting or lost-wax casting is one of the most common
and oldest metal casting techniques. Induction melting equipment
speeds up the process and increases the repeatability and
consistency of the cast metal parts.
Smelting
Smelting is an essential process for the production of metal. Our
smelting equipment helps successfully extract all types of metals
from ores in a fast and efficient way.
Precious Metals Melting & Refining
We offer a range of specialized induction melting equipment for the
Jewelry, Mining, and Refining industries. Our precision melting
systems are capable of melting all types of metals such as gold,
silver, platinum, palladium, and other precious and semi-precious
metals.
Support and Services:
Induction Melting Machine Technical Support and Service
We offer technical support and service for our Induction Melting
Machines. Our experienced technicians can help you with
installation, operation, troubleshooting, maintenance, and parts
replacement. We are available 24 hours a day, seven days a week.
In addition to providing technical support and service, we also
offer training for operators and maintenance personnel. Our
training classes are designed to help you understand the operation
and maintenance of the Induction Melting Machine. We also have a
comprehensive online library of user guides, white papers, and best
practices for using the machine.
We also offer a wide selection of spare parts and consumables for
our Induction Melting Machines. Our parts are designed to ensure
optimal performance and reliability.
If you have any questions or need assistance with your Induction
Melting Machine, please contact us. We are here to help and will do
our best to get you up and running quickly.
Packing and Shipping:
The Induction Melting Machine is packaged securely in a reinforced
wooden box and shipped via a reliable carrier. The box is padded
with foam and contains the machine, its parts, and accessories.
Special care is taken during the packaging process to prevent any
damage during shipping.
The shipping label includes the customer’s shipping address,
contact information, and a barcode. A tracking number is provided
to the customer once the machine is shipped.
