Ultrasonic Tooling 200*20mm 250*20mm for welding machine horns
Specification:
| Horn Shape | rectangle/custom made |
| Application | Sewing machine/spot welding machine |
| Frequency | 15kHz/20kHz/35kHz |
| Power | 2600w/2000w/1200w |
| Warranty | 3 months |
Description:
The horn is connected to an ultrasonic welding machine, which
generates high-frequency vibrations. These vibrations are then
transmitted to the horn, which amplifies and focuses them onto the
workpiece. As the horn vibrates against the workpiece, the heat and
pressure generated cause the materials to soften and bond together.
Function:
1. Controls Pressure: The welding horn also serves as a pressure
applicator, exerting a specific amount of pressure on the parts
during welding. This applied pressure helps in creating a strong
and reliable bond between the materials.
2. Transfers Heat: Through the mechanical vibrations, the welding
horn transfers heat to the welded materials. This controlled heat
assists in melting the materials at the joint interface, promoting
molecular bonding and creating a secure weld.
3. Enhances Weld Quality: The welding horn plays a crucial role in
improving weld quality by reducing stress, avoiding cold spots, and
ensuring uniform energy distribution. Its design considers factors
such as amplitude, resonance, and acoustic coupling to optimize the
welding process.
Overall, the Ultrasonic Welding Horn is an essential component that
focuses, amplifies, and applies ultrasonic energy to achieve
efficient and precise welds. Its functionalities contribute to
reliable and high-quality welds across various industries,
including automotive, electronics, medical devices, and packaging.
Features:
1. Longevity and Durability: Ultrasonic welding horns are typically
made from high-quality materials, such as titanium or aluminum, to
withstand the high-frequency vibrations and prolonged use. This
ensures their longevity and durability.
2. Easy Integration: Ultrasonic welding horns can be easily
integrated into automated production lines or standalone ultrasonic
welding machines. They can be mounted using a variety of methods,
such as threaded or flanged connections.
3. Versatile Applications: Ultrasonic welding horns are used across
a wide range of industries and applications, including automotive,
electronics, medical devices, packaging, textile, and more. They
can weld various materials, such as plastics, metals, and
composites.
4. Continuous Improvement: With advancements in technology,
ultrasonic welding horn designs are continuously improving to
enhance energy transfer, increase welding speed, and improve
overall welding performance.
5. Environmental Friendly: Ultrasonic welding horns produce minimal
waste as they do not require any adhesives or additional materials
during the welding process. This makes them an environmentally
friendly choice for joining materials.
