Pellet Die Customized Manufacture in China For Different Pellet Die
PELLET die is made of high-quality alloy steel or high-chromium
stainless steel (German standard X46cr13). It is processed by
forging, cutting, drilling, heat treatment and other processes.
Through strict production management and quality system, the
hardness, die hole uniformity and die hole finish of the production
ring die have reached very high quality.
We PELLET die Advantage :
1.Select high-quality raw materials, secondary steelmaking,
degassing billet;
2.Ring die material: X46Cr13 / 4Cr13 (stainless steel), 42Crmo /
20CrMnTi (alloy steel) or other custom materials;
3.Imported gun drill and multi-station drill, one-time forming die
hole, high-quality finish, production of feed, beautiful appearance
and high output;
4.Select the combination of vacuum furnace and continuous quenching
furnace to ensure long service life;
5.According to the principle and requirements of the customer to
design compression ratio and strength;
6.Microscopic examination to ensure product quality;
Some Pellet Die specs :
Why us ?
1. Both alloy steel and stainless steel ring die are all drilled by
auto gun-drilling machines, so holes will be more smoothly. The max
thickness ring die our machines can drill is 140mm(Germany deepth
hole auto-drilling machines), and the minimum holes our machines
can drill is 1.0mm.
2. Ring die raw material come from China No.1 steel forging factory,
the using life can be enhanced about 10%-15%.
3. Advanced holes' designing, ensure the pellets can be made out
smoothly, and special holes (row) arrangement, ensure the capacity
can be enhanced 10% without broken.
A good pellet press die can improve product quality and output,
reduce energy consumption (granulation energy consumption accounts
for 30%-35% of the total energy consumption of the entire
workshop), and reduce production costs (the cost of pellet mill die
loss accounts for 25%-30% of the maintenance cost of the entire
production workshop).Pellet dies must resist abrasion, corrosion
from chemical exposure and breakage caused by the physical stresses
of pellet formation. The optimum die combines high resistance to
abrasion, breakage and corrosion with maximum productivity.
The difference between different raw materials :
1. Alloy dies are the choice for many biomass processors because of
their good abrasion and breakage resistance
2. Chrome dies (less used )have superior corrosion resistance,
making them the choice for processing operations involving
corrosive chemicals
3. Stainless steel dies have the best abrasion and breakage
resistance as well as good corrosion resistance
Customized pellet die set accept .
Pellet press die processing :
gun-drilling machine+ auto counter-sinking machine+vacuum heat
treatment machine..
WARM TIPS:
1.The rollers should be correctly adjusted, make sure the hole
inlets are not damaged by contact with the rollers or as a result
of tramp metal;
2.Material should be evenly distributed across the whole working
area;
3.Make sure that all holes work uniformly, opening the clogged
holes if necessary;
4.When changing dies, carefully inspect the condition of the die
seating surfaces and fixing systems including collar, clamp or wear
ring.
FAQ:
1,Q:Are you a mould manufacturer? How long is the production cycle
of the ring die?
A:We are a manufacturer, specializing in manufacturing ring mold
production, our ring mold production cycle in 30-60 days.
2,Q:How long can your ring die be used?
A:Our ring die has long service life.The service life time is above
1000 hours.
3,Q:Which foreign customers have purchased your ring mold?
A:Yes, we have.Our company has established business relationships
with customers in South Africa,,Vietnam, Korea,Indonesia, New
Zealand, India, etc.
4,Q:What materials do you usually use for your ring mold?
A:The materials used in our company's ring mould are all stainless
steel, which is measured by European standards.
5,Q:How far is your company from the port?
A:We are only 200 kilometers from Shanghai Port.
6,Q:What information do you need to provide to purchase your ring
mold?
A:As long as you tell us the brand and model of your pelletizer,
aperture and compression ratio, we will produce precise pelletizer
spare parts for you.
