Product Description:
Induction heating is a form of non-contact heating for conductive
materials. When alternating current flows through the induced coil,
a varying electromagnetic field is generated around the coil,
inducing eddy currents in the workpiece. Heat is then produced as
these eddy currents flow against the resistivity of the material.
This type of heating is a very fast, efficient, precise and
repeatable heat treatment method for metals and other
electrically-conductive materials such as steel, iron, brass,
aluminum, alloy, copper, stainless steel, tungsten, nickel,
precious metals, silver, zinc, gold, silicon carbide, carbon and
graphite.
Due to solid-state transistor technology, induction heating is a
much more cost-effective option for various applications, such as
soldering, induction brazing, heat treating, melting, forging,
annealing, quenching, and shrink-fitting. Moreover, its effects are
kept under control as the coil itself doesn't get hot.
Features:
This heating device has many advantages, including the following:
- Fast heating: The minimum rate of heating is less than 1 second
(rate of heating is available for adjustment and control).
- Wide coverage of heating: It can be used to heat various metal
parts (replace removable induction coil as per different operating
switches).
- Easy installation: It can be used once it is connected to a power
source, induction coil as well as water supply pipe and rising
pipe; it is small in size and light in weight.
- Easy operation: You can learn to operate it within several minutes.
- Fast start-up: It can be started to perform heating operation on
condition that water and power supply is available.
- Low power consumption: As compared with conventional vacuum tube
high-frequency equipment, it can save power by approximately 70%.
The smaller the size of the workpiece is, the lower the power
consumption would be.
- High effectiveness: It has such features as uniform heating (it is
applicable to adjust the spacing of the induction coil to ensure
the appropriate temperature as required by each part of the
workpiece), fast warming, and limited oxic horizon, and can guard
against any waste after annealing.
- Comprehensive protection: It has such functions as overpressure,
over-current, overheat and water shortage alarm indications as well
as automatic control and protection.
- Controllable temperature: It is applicable to control the
temperature for heating work pieces as per the preset heating time,
and thereby control the heating temperature at a certain technical
point.
- Comprehensive full load design: It can work continuously for 24
hours.
- Small size and light weight: it has a weight of only several dozens
of kilograms, of which, the limited floor space can effectively
save the workshop space.
- Elimination of high voltage: It requires no step-up transformer
which may produce approximately ten thousand volts, and thus can
ensure maximum safety.
Technical Parameters:
| Parameter | Value |
|---|
| Display Mode | Touch Screen Digital Display |
| Material | All Kinds Of Metals |
| Voltage | 180-430V |
| Heating Method | Induction Heating |
| Safety Protection | Over-temperature, Over-current, Leakage Protection |
| Control Mode | IGBT System |
| Temperature Range | 0-1800℃ |
| Temperature Control Accuracy | ±1℃ |
| Cooling Method | Air Cooling |
| Power | 15-1000KW |
Applications:
Heating
Hot forging is a metalworking process that involves the fabrication
of workpieces of different temperatures (dependent on the material)
into other shapes using a forging press, along with punch presses,
forging machines, or similar equipment. Examples of items commonly
formed by hot forging include watch cases and flans, handles, mold
accessories, kitchen/tableware, hardware, standard components,
fasteners, machine parts, locks, rivets, steel pins, and pins.
Hot fitting is a process that involves the connection of different
metals, or of metals and nonmetals, for which heat is used to
establish the union. Examples of such unions include welding the
copper core of a computer radiator and an aluminum sheet, a steel
and plastic tube, an aluminum foil (toothpaste tube) motor rotor,
and a tubular electric heating element.
Smelting is the process of melting a metal - typically iron, steel,
copper, aluminum, or zinc, plus some noble metals - with heat. It
is generally used in large-scale metalworking.
Heat Treatment
Heat treatment is used in the manufacture of hardware tools, such
as pliers, wrenches, hammers, axes, and screw and shear tools, as
well as for automobile and motorcycle parts, such as crankshafts,
connecting rods, piston pins, chain wheels, and lightweight
aluminum wheels, as well as electrical tools, for which gears and
axes may be employed. Heat treatment is further used in the
production of machine-tool components, such as lathe decks and
guide rails, hardware metals parts, mold accessories, molds, and
machined parts, such as shafts, cams, and chuck and clamp parts.
Welding
Braze welding, silver soldering, and brazing are welding techniques
utilized for various hardware cutting tools, such as diamond
instruments, abrasive tools, drills, alloy saw blades, hard metal
cutters, milling cutters, reamers, cutters, and solid pith bits.
Welding is also used to connect metals of the same variety or
different varieties, for instance, hard toilet and kitchen parts,
refrigeration copper fittings, light decorations, mold accessories,
hardware handles, egg beaters, alloy steel and steel, steel and
copper, and copper and copper. The pot bottom welding technique is
mainly employed for welding plain pot bottoms in circular, square,
and other irregular shapes, and is also applicable to plain welding
of various metals. Braze welding is also utilized for the electric
hot-water kettle heating disc, comprising stainless steel flat
bases and tubular electric heating elements of various forms.
Annealing
Annealing is a process used on various stainless steel products,
such as basins, cans, folded edges, sinks, and tubes. Other metals
may also be annealed, including golf ball heads, cues, locks,
kitchen knife handles, blades, pans, pails, and radiators, made of
aluminum. Fastener products like screws, half-screws, and steel
pins with and without heads can also be annealed. Modulation is
used on copper core winding components, such as electric coils,
electromagnetic polarities, and insulation tubes.
Support and Services:
Induction Heat Treatment Machine Technical Support and Service
Our technical support and service for induction heat treatment
machines ensure that your machines are running at their optimal
performance. Our experienced technicians are available to help you
with any technical questions or issues you may have.
We provide a range of services, including:
- Installation and commissioning of new machines
- Regular maintenance and service checks
- Troubleshooting and repairs
- On-site technical support
- On-site training for operators
- Advice and recommendations for machine optimization
Our team of experts is committed to providing you with the best
technical support and service in the industry. Contact us today to
find out more about our services and how we can help you with your
induction heat treatment machine.
Packing and Shipping:
Packaging and Shipping for Induction Heat Treatment Machine
The Induction Heat Treatment Machine should be packaged in a strong
cardboard box. It should be secured firmly inside the box and
surrounded by cushioning material such as bubble wrap. All of the
accessories should also be included in the box. The box should be
clearly labeled with the product name and address of the recipient.
A tracking number should be obtained for the shipment. The box
should then be shipped using a reputable courier service.
