Automatic Jumbo size Double Gas filling Insulating Glass Line
LJBZ3370PG Vertical insulating glass production line has the
following functions: Washing glass, Installing aluminum frame,
Pressing normal IG units, Pressing double IG units, Pressing double
three-layers IG units.
LJBZ3370PG is a special equipment in the production of insulating
glass with aluminum strip, which has so many advantages, such as
small footprint, high efficiency, reliable performance, convenient
maintenance and so on.
Main feature
● Germany Siemens PLC control system,touch screen interface
● Automatic identification of coated and Low-E glass
● 3 pairs of soft brushes can wash online and offline Low-E glass
●The washing machine adopts SS material and waterproof device
Water tank with automatictemperature control and water washing
system
● Air heating system
●Air Fan automatic start and stop setting
●Noise reduction system
●Online display of washing speed
●Intelligent intermittent work, saving energy
●Adjustable pressing board to keep the plate pressing surface
straight
● Connection mode of aviation plug
Applicable to produce triple IG and shaped IG
Main parameters
| Power supply | Voltage | 380 |
| Frequency | 60 |
| Total power | kW | ≈42 |
| Washing speed | m/min | 2~10 |
| Max.working speed | m/min | 45 |
| Min.glass size | mm | 450×280 |
| Max.glass size | mm | 2500×3200 2500×3500(Second pressing) |
| Washing glass thickness | mm | 3~15 |
| Max.insulating glass thickness | mm | 60 |
| Conveyor height | mm | 500 |
| Weight | kg | ≈8000 |
| Dimension | L*W*H(mm) | 26850×3500×3700 |
This machine adopts Siemens control system, equipped with high
resolution touch screen, the operator can modify the working
parameters of the production line at any time, and can clearly
display the status of each input and output signal, which is
convenient for the routine maintenance of the machine.
- LJBZ3370PG Loading section
- LJBZ3370PG Washing&drying section
- LJBZ3370PG Convey section 1
- LJBZ3370PG Convey section 2
- LJBZ3370PG Inspection and frame installation section
- LJBZ3370PG Flat press loading section
- LJBZ3370PG Glass pressing and filling gas section
LJBZ3370PG Unloading section.
LJBZ2500PG Glass pressing and filling gas section is suitable for
pressing double IG units or three-layer IG units at the same time.
All kinds of flat glass (including coated glass and glass-clamped
glass) can be pressed by this machine.
LJBZ2500PG is a pressing machine with a new filling gas technology.
This equipment is suitable for high and new technology glass
pressing and filling gas machine with various gases or mixed gases.
Because the control system detects preset types of gases (including
mixing ratio of mixed gases) and flow rate before each gas or
mixture is filled with insulating glass.
LJBZ2500PG is not suitable for bow glass or twisted glass because
the plane inside the pressing section is immutable.
LJBZ2500PG can be used to measure the gas concentration of
insulating glass on line. The measuring device in front of the
equipment can accurately measure the size and thickness of the
glass and calculate the amount of gas needed.
LJBZ2500PG can press and fill gas into two pieces of IG units whose
length is less than 1.5m at the same time, which greatly improve
the production efficiency, especially for the glass whose length is
less than 1.5m.
Main Features
• Two pieces of IGU could be pressed and filled gas in once time,
each IGU could fill argon gas over 90%
• Can be better prevented the pressing part to be out of shape by
pressing two pieces of IGU in once time. Can reach 27s for each
1m*1m double glass, improving work efficiency highly
• High-speed IG processing line, we have obtained patent rights in
China in 2019
• Solving the problem of waiting for working on the sealing robot.
Installing two spacer frames for two IGU by one workman
• Automatically measuring glass size and labeling (labeling can be
allowed before pressing and after pressing) with ERP system (Optional)
• From transfer part to pressing part, each part is divided
• Suitable for mass production in a factory. Ultra-fast speed
Technical data
| Max. glass size | 2500mm*3500mm |
| Max glass size for filling gas | 2500mm*3200mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 40KW |
| Dimension | 23500*3500*3700mm |
| Weight | 6500kg |
