Digital PP Ultrasonic Plastic Welding Machine 15Khz 0.8Mpa

15Kkz Digital Ultrasonic Plastic Welding Machine for PP welding

Parameter

What is an ultrasonic welder?

Ultrasonic welding (USW) is a solid-state welding process that produces a weld by local application of high-frequency vibratory energy while the work pieces are held together under pressure. ⁵. A sound metallurgical bond is produced without melting the base material.

How does ultrasonic welding machine work?

The vibrations, produced by a welding sonotrode or horn, as it is generally known, are used to soften or melt the thermoplastic material at the joint line. The components to be joined are held together under pressure and subjected to vibrations, usually at a frequency of 20 or 40 kHz.

Where is ultrasonic welding used?

Ultrasonic welding is used in almost all major industries like automotive, electronic and appliances, medical, packaging etc. A limitation of ultrasonic welding is that with current technology, large joints cannot be welded in a single operation. In addition, specifically designed joint details are required.

Sonic welding

The electronic energy is converted into mechanical energy by ultrasonic vibration, and then the energy is transferred to the contact surface of the plastic workpiece by the welding head (HORN), which causes intense friction between molecules and promotes the instantaneous melting and integration of the product. The processing speed is fast and clean. , Beautiful and economical.
Welding scope: toy industry, stationery industry, home appliance industry, electronics industry, food industry, communication industry, transportation industry, aerospace, etc.
Examples of ultrasonic welding:
Daily necessities industry: powder box, makeup mirror, hair comb, lock ring, thermos cup, sealed container, seasoning bottle, water pipe joint, handle,
Bottle caps, food containers, car lampshades, car water tanks... etc.
Toy industry: all kinds of ball toys, stationery, water guns, plastic gifts, musical toys, and all kinds of plastic toys...etc.
Electrical industry: electronic clocks, steam irons, vacuum cleaners, telephones, computer keyboards, electric fans, batteries... etc.
Automobile manufacturing industry: car lights, rear mirrors, interiors, bumpers, various plastic products...etc.
Electronics industry: Mainly produces many plastic-related products such as power supplies, adapters, chargers, mobile phone casings, etc. The electronics industry is the industry that uses the most ultrasonic plastic welders.
Principle of Rotary Welding
It is designed for plastic circular thermoplastic products. The heat generated by the friction of the plastic workpieces causes the contact surface of the plastic workpieces to melt, and then the external pressure drives the upper and lower workpieces to solidify into one body and become a permanent combination.
Examples of rotary melting: RO filter, freezer cup, vacuum flask, vase, carburetor, shower head, thermos air bladder, Vaner Street, etc.

Service and shipment

Warranty one year for transducer.

You can contact us for technical inquiry any time.

We supply OEM service for oversea customer, also will keep Confidentiality for our customers.

We supply customized products service for small quantity also.

Shipment by FED-EX /DHL/UPS/TNT

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.