Artificial Stone Production Line Building Materials Manufacturing
Machines
Artificial stone production line is a specialized machinery setup
used for the manufacturing of artificial stones, which are
synthetic materials designed to resemble natural stones. These
artificial stones are used for various applications in
construction, including wall cladding, flooring, countertops, and
decorative elements. Here is a general overview of how an
artificial stone production line works:The production line begins
with the preparation of raw materials. The primary ingredients for
artificial stones typically include a combination of polyester
resin, stone aggregates (such as quartz, granite, or marble chips),
color pigments, and additives. These materials are carefully
measured and combined in specific proportions to achieve the
desired mix design.The raw materials are fed into a mixing chamber
or mixer where they are thoroughly mixed to form a homogenous
mixture. The mixing process ensures that the ingredients are evenly
distributed, resulting in consistent quality and color throughout
the artificial stones. The mixing time is typically controlled to
achieve proper blending. Once the mixture is properly mixed, it is
transferred to a molding system. The molding system consists of
specialized molds or forms that determine the shape, size, and
texture of the artificial stones. The mixture is poured or pressed
into the molds, ensuring proper filling and compaction. After
filling the molds, compaction is applied to the mixture to ensure
proper density and eliminate any air voids. Compaction can be
achieved through vibration, pressing, or other methods depending on
the specific production line setup. This step helps in achieving
the desired strength and durability of the artificial stones.Once
the artificial stones are compacted in the molds, they undergo a
curing process to harden and solidify. Curing can be achieved
through various methods, such as heat, ultraviolet (UV) light, or
chemical reactions. The curing time can vary depending on the
specific mix design and curing requirements.After the artificial
stones have cured sufficiently, they are demolded from the molds.
Care should be taken during demolding to avoid damaging the stones.
The demolded stones are then ready for further processing and
finishing.The demolded artificial stones may undergo additional
finishing processes to enhance their appearance and texture. This
can include grinding, polishing, or surface treatments to achieve
the desired aesthetic effect. The stones may also be trimmed or
shaped to fit specific applications or customer requirements.The
finished artificial stones are inspected for quality, including
visual appearance, dimensions, and strength. They are sorted based
on size, shape, and color. Once quality control is complete, the
artificial stones are packaged and prepared for shipping or
storage.
Specification:
| Name | Model | Specification | Size(mm) | Power(Kw) | Capacity(m2/day) | Weight(Kg) |
| Wet Cast Machinery | HTX-P-01 | Hydraulic driving;Auto feeding; vibrating and timing feeding | 7000*1000*1800 | 12.7 | 1000-1500 | 2000 |
| Wet Cast Machinery | HTX-P-02 | Chain drived;Auto feeding,auto vibration | 8000*1100*1600 | 4.05 | 800-1000 | 1500
|
Applications
Wet cast machinery, is suitable for different silicone molds,
rubber molds and plastic molds, size range from 200*200mm to
1500*1500mm, available for producing the artificial stone both for
paving tile molds, 3D wall molds, wall panel molds, roadside stone
molds, retaining wall molds, wall cap molds, etc.
Support and Services
Wet Cast Machinery technical support and services include:
- On-site technical support and maintenance
- Expert assistance with installation and setup
- Remote and telephone troubleshooting and support
- Periodic maintenance and inspection
- Repair and replacement parts
- Technical training and user manuals
- Upgrades and software updates
