Smooth face concrete sleepers machine refers to the equipment used
to manufacture concrete sleepers or railroad ties with a smooth
surface finish. Concrete sleepers are precast structural elements
used to support railroad tracks and provide stability and
durability to the railway infrastructure.
Here are the key components and processes involved in a typical
machine used to produce smooth face concrete sleepers:
Concrete Batching Plant: A concrete batching plant is used to
prepare the concrete mix for the sleepers. It consists of various
components such as aggregate bins, cement silos, water and
admixture tanks, conveyors, and mixers. The batching plant ensures
accurate proportions of cement, aggregates, water, and additives
are mixed to form the concrete.
Sleeper Molds or Formwork: The concrete mix is poured into sleeper
molds or formwork to give the sleepers their desired shape and
size. The molds are designed specifically for smooth face sleepers,
providing a smooth and uniform finish to the sleepers' visible
surfaces.
Vibrating Table or Compaction Equipment: To ensure proper
compaction and consolidation of the concrete mix, vibrating tables
or compaction equipment is used. This helps in removing air voids
and achieving a dense and high-strength concrete sleeper.
Curing System: The freshly poured concrete sleepers need to be
cured properly to gain strength and durability. A curing system
provides controlled conditions of temperature and humidity to
facilitate the curing process. This can include curing chambers,
steam curing systems, or water tanks.
Demolding Equipment: Once the concrete sleepers have cured
sufficiently, demolding equipment is used to separate them from the
molds or formwork. This can involve hydraulic or mechanical systems
that gently release the sleepers without causing any damage.
Finishing Equipment: After demolding, the smooth face concrete
sleepers may go through additional finishing processes to achieve
the desired smooth surface finish. This can involve sanding,
grinding, or polishing equipment to enhance the appearance and
smoothness of the visible faces.
Quality Control and Packaging: Throughout the production process,
quality control measures are implemented to ensure that the
concrete sleepers meet the required standards. This can involve
inspections, testing, and sorting equipment. Once the sleepers are
deemed acceptable, they can be packaged and prepared for shipment
or storage.
It's important to note that the specific equipment and processes
involved in a smooth face concrete sleepers machine can vary
depending on the manufacturer, the desired sleeper size and design,
and the level of automation implemented.
Specification:
| Name | Model | Specification | Size(mm) | Power(Kw) | Capacity(m2/day) | Weight(Kg) |
| Wet Cast Machinery | HTX-P-01 | Hydraulic driving;Auto feeding; vibrating and timing feeding | 7000*1000*1800 | 12.7 | 1000-1500 | 2000 |
| Wet Cast Machinery | HTX-P-02 | Chain drived;Auto feeding,auto vibration | 8000*1100*1600 | 4.05 | 800-1000 | 1500
|
Applications
Wet cast machinery, is suitable for different silicone molds,
rubber molds and plastic molds, size range from 200*200mm to
1500*1500mm, available for producing the artificial stone both for
paving tile molds, 3D wall molds, wall panel molds, roadside stone
molds, retaining wall molds, wall cap molds, etc.
Support and Services
Wet Cast Machinery technical support and services include:
- On-site technical support and maintenance
- Expert assistance with installation and setup
- Remote and telephone troubleshooting and support
- Periodic maintenance and inspection
- Repair and replacement parts
- Technical training and user manuals
- Upgrades and software updates
