135Nm Torque Railway Automatic Bolt Tightening Machine

Railway Wheel Brake Disc Bolt Automatic Tightening Machine with 135Nm Torque , Railway Workshop Equipment

Application scope:
This wheel brake disc bolt tightening machine is mainly used for the tightening operation of the connection bolts for railway locomotive wheels and brake disc. The control system can real-time monitor the operation and record, save and export the tightening data (torque and angle) and tightening curve.

Technical Parameters:

(*The detail parameters can be adjusted as per customer's actual requirements.)

Main Features:

• The tightening machine is mainly composed of machine body, double tightening shafts, rotary positioning table, screw clamping device, initial positioning device and eclectrial control system etc.
• Tightening process: first lift the pre-assembled wheel brake disc onto the rotary positioning table, the rotary positioning table will automatically position and expand and fix the wheel bore, then the plug of the initial position device will stand against the brake disc surface, the brake disc will rotate slowly with the rotary positioning table, the plug of the initial positioning device will be inserted into the bolt hole under the force, at this time, the rotary table will stop rotating and the wheel brake disc is completed the initial positioning. After that, the positioning table together with the lower table rotate to the bottom of the tightening shaft, and the bolts on both sides of the platform are clamped before the tightening device is started, the bolts in the bolt hole shall be first butted. After the tightening device is jacked, the tightening shaft device moves down and starts to tighten the screws bolts. After a pair of bolts are screwed, the rotary table rotates to go for the tightening of next pair of bolts according to the pre-programmed sequence until all the bolts are tightened. After the bolts are tightened, the rotaty table returns to the original position, and the tightened wheel brake disc is lifted out to complete the tightening work of a wheel brake disc bolt.
• Automatic tightening: after workpiece information is input, the control system will automatic called out the relavent tightening program and judge whether the actual workpiece is matched witht the called program.
• During the tightening operation, the control system can real-time monitor the operation and record, save and export the tightening data (torque and angle) and tightening curve.
• The tightening shaft has forward and reverse rotation functions. The rotation direction can be changed by editting the tightening rogram.
• The control system can automatically judge whether the tightening is qualified and will give alarm in case of tightening failure.
• Only one operator required to complete the whole tightening procedures.
• Siemens PLC and AdvanTech industrial computer to control and monitor the operation.

Technical Documents:
The following technical documents will be supplied along with the wheel gear press machine when delivery in hard copy and soft copy in English language (provide E-copy to the buyer before delivery):

• Operating and maintenance instruction manual;
• General arrangement drawing, Electrical schematic diagram;
• Foundation drawing;
• Spare part list, Special tool list;
• Product certificate / Factory Acceptance Certificate, etc

Hubei Heqiang Machinery Development Limited by Share Ltd was established in December of 2000. The company is located in Ezhou of Hubei province, next to Wuhan city, with an area of 40,000 square meters and 120 employees. Since its establishment, Hubei Heqiang is mainly engaged in R&D, design, manufacture, sales, maintenance and service of railway workshop equipment and forging equipment. After more than 20 years' rapid development, Hubei Heqiang has already grown into one of the leading manufacturers of raiway workshop equipment and forging equipment in the market.

Hubei Heqiang is a High-Tech enterprise and owns more than 130 patents, including 11 invention patents and 14 software copyrights. The company always adheres to the quality policy of "Innovative design, Strict control, Elaborate assembly and Customer satisfaction", and currently has more than 150 sets of equipment for metal machining, welding and test. It has formed an unique system of equipment configuration and quality control and got the certificates of ISO9001:2015, ISO14001:2015 and ISO45001:2018. During business operation process, Hubei Heqiang always adheres to the implementation of the industry's highest management standards, continuous improvement of the work, continuous improvement of products and service, to reach the maximum pursuit of customer satisfaction.

The company is committed to build Hubei Heqiang into the most advanced manufacturer of railway workshop equipment and to provide better products and service for all the related industries.

The products have been exported to Mauritania, Guinea, Kenya, Algeria, Serbia, Poland, Russia, Azerbaijan, Uzbekistan, Mongolia, Saudi Arabia, Iran, Myanma, Vietnam, Malaysia, Singapore, Indonesia, Peru, Chile, Suriname, Colombia, Mexico, Canada, etc.