Description of PLC and touch screen crown cap Isobaric beer carbonated drink
filling line
1. The basic characteristics of carbonated drinks
(1) Definition of carbonated drinks: refers to the general term for
soft drinks containing CO2
(2) Classification
1. Juice carbonated beverages: refers to juices containing 2.5% and
above
2. Fruit-flavored carbonated beverages: use spices as the main
flavoring agent, and the juice content is less than 2.5%
3. Cola-type carbonated drinks: Contains kola nut, white lemon,
laurel, caramel coloring
4. Other types of carbonated drinks: milk protein carbonated
drinks, ice cream soda, etc.
(3) The solubility of CO2 in water
1. The role of CO2 in carbonated beverages
2. Solubility of CO2 in liquid
The influencing factors are:
1 The temperature of the liquid
2 Pressure caused by the environment
3 Area and time of contact between liquid and CO2
4 The purity of CO2
(4) Main equipment for carbonated beverage production
1. Water treatment equipment (clarification, filtration and
purification, etc., water treatment has been discussed above)
2. Syrup preparation equipment (sugar pot, sandwich pot, batching
tank)
3. Carbonation equipment: CO2 gas pressure regulating station,
water cooler, soda water mixer)
4. Bottle washing equipment 5. Filling equipment 6. Packaging
equipment
2. The production process of carbonated beverages
(1) Preparation and mixing of syrup
1. Sugar dissolution:
(1) Cold melt method
(2) Hot melt method
2. Blending the syrup
Adding order: original syrup (add sweetener) → add preservative →
add sour agent → add fruit juice → flavor → pigment → water
(carbonated water)
(2) Carbonation process
1. CO2 gas pressure regulating station 2. Water cooler 3. Soda
water mixer (carbonation tank) (4) Filling, labeling, inspection
1. Bottle washing 2. Filling 3. Labeling 4. Cooling, inspection
The carbonated beverage production line is suitable for the
production of beverages containing carbon dioxide gas of 350ml,
500ml, 1L, etc. The whole line mainly includes water treatment
equipment, ingredient mixing equipment, cooling equipment, filling
equipment, light inspection equipment, bottle warming equipment,
and drying equipment , Coding equipment, labeling equipment,
packaging equipment.
Main feature:
1. The gas-containing production line and filling machine for glass
bottles adopt the structure of screw feeding the glass bottles,
automatic bottle rinsing, and the principle of lifting and lowering
the filling valve, so that the entire line of bottles can be
conveyed smoothly;
2. The principle of equal pressure filling is used for fixed-level
filling, and the two-time valve opening technology is used to meet
the requirements of the full-level filling process;
3. The rotary cap sorter adopts pneumatic cap sorting, which has
the functions of not damaging the surface of the cap, sending a
signal to the lack of cap in the hopper, and controlling the
capping machine to automatically replenish the cap;
4. The whole machine adopts man-machine interface operation, Japan
MITSUBISHI PLC is automatic control technology such as computer
program automatic control, frequency conversion stepless
adjustment, etc. It has automatic shutdown at low temperature,
automatic control of feeding and reflux, and has no bottles, no
caps, and lack of bottles. Waiting, the cover chute will
automatically stop if there is no cover in the cover chute.
Equiment list of 2000BPH 3 in 1 12-12-4 glass bottle crown cap beer / gas drink filling
machine:
| 4.1 | Triblock washing-filling-capping unit | DCGF12-12-4G | 2350*1850*2100/2450 | 1set |
| 4.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
| 4.1.2 | Belt conveyor | SYS-1 | 2m | 1set |
| 4.1.3 | Light checker | DJ-1 | 800 | 1pc |
| 4.1.4 | Air blowing cap elevator | TSJ-1 | 600*600*2800 | 1set |
