Organic fertilizer dynamic batching and weighing system
Production introduction:
The raw materials are manually added (4 types of powdered
materials, 1 type of granular materials) to the storage bin by the
staff using a car to the feeding port. The storage bin is embedded
with the material level detection function, and the red and green
indicator lights indicate the on-site processing status. The green
light means no load and the red light means full.
After starting the production line system, the feeding belt
conveyor works according to the set flow rate of the system, and
the Siemens inverter is used as the execution unit, and the
metering belt conveyor performs dynamic measurement. The 5 raw
materials are dynamically weighed according to the formula ratio,
and the accuracy is 58!
At this time, the system automatically detects When the material is
blocked or in the material state, the auxiliary material is carried
out through the air hammer vibrator embedded in the storage bin.
The normal unloading system will automatically operate according to
the set program. If the auxiliary bucket fails to execute, the
system will directly alert the operator through the sound and light
alarm. The system is set before the batching, the mixer and the
main conveyor must be open, when a batching cycle
After the end, the mixer completes the processing of the finished
product, and the material is transferred to the warehouse, and the
production is completed by two 25-40KG packaging machines.
The packaging and bagging methods of the materials are manual.
After automatic packaging, it is transferred to the next process.
The bag is reversed by the inverting conveyor, and the
sub-pre-stacking preparation is performed by the leveling conveyor,
and the palletizing robot station is prepared through infrared
point control. In this plan, a palletizing robot is designed to
separate two finished bag conveyor lines, which greatly improves
production efficiency. The pallet is automatically sent to the
station by the pallet library, which improves the production speed
and further realizes the fully automated production mode!
The weighing data of raw materials and finished products are
uploaded to the DCS management and control software, and the
operation of each equipment has manual and automatic work
Mode, and display the working status indicator, realize a control.
Data reports and shift records can be retrieved and inquired
remotely.
