100L Wet Rapid Mixing Granulator With Horizontal Cylinder Structure

High Speed Granulators Shear Wet Rapid Mixing Granulator

The equipment can complete dry mixing, adding binder, granulation and other processes at one time, and the production efficiency is high, and the mixed granulation can be completed in 7-10 minutes. The granulation effect is good, the particle size is uniform, and the fluidity after drying is good. The mixing time is short, the material friction is less heat, and therefore the heat sensitive material is also suitable. Since the whole granulation process is carried out in a closed container, the material dust has little air pollution to the clean room, and there is no cross-contamination. The whole machine is made of stainless steel material that does not chemically react with the material, and the container, the stirring paddle, the blade and the discharging material. No dead ends, in line with GMP certification standards.

Product Features

1. The High speed HSMG series wet type mixing granulator adopts a practical horizontal cylinder structure.

2. The driving shaft is euipped with inflatable seal. While washing, the air can be replaces by water.

3. Fluidized granulating processed is used and the final granules are quite round with high fluidity.

4. Compared with traditional technique, this type of machine can reduce 25% of adhesive and also shorten the drying time.

5. For each batch of material, with 2 minutes dry mixing and 1-4 minutes granulating, the efficiency is 4-5 times higher than that of traditional technique.

6. Dry mixing, wet mixing and granulating are finished inside the same sealed container, which is in conformity with the requirement of GMP.

Product Working Principle

① The raw materials are added into the cylinder at one time, and after the mixing slurry is dry mixed, the speed of the mixing slurry is changed to make the material move into eddy current; by changing the speed of the cutting knife, the soft material prepared by mixing can be chopped into particles of the required size.

② The rotation speed of the mixing slurry and the granulator can make the material move in three dimensions, and the particles will collide, friction and shear, so that the friction is uniform and fine. Finally, stable spherical particles are formed. The mixing time, the speed of mixing slurry and granulating knife, the granulation quality and uniformity after drying can fully meet the requirements of solid preparation production process.

③ The mixing granulation process is carried out in a closed state, and no foreign matters fall, which is clean and sanitary, and fully meets the requirements of GMP.

Technical Parameters

Model	7/2.5	10	50	100	150	200	250	300	400	600
Productive capacity(kg/batch)	0.3-1	3	15	35	50	60	80	100	135	200
Granules size(mesh)	20-80
Working time(min)	5-7
Container volume(L)	7/2.2	10	50	100	150	200	250	300	400	600
Mixing power(kw)	0.75	2.2	4/5.5	6.5/8	6.5/8	11/14	11/14	13/16	18.5/22	22/28
Cutting power(kw)	0.75	1.1	1.3/1.8	2.4/3	2.4/3	4.5/5.5	4.5/5.5	4.5/5.5	6.5/8	9/11
Mixing speed(r/min)	30-1000	30-600	200/400	200/400	180/270	180/270	180/270	140/220	106/155	80/120
Cutting speed(r/min)	300-3000		1500/3000
Pressure of compressed air(Mpa)	0.3-0.6
Consumption of compressed air(M3/min)	No	0.1	0.11	0.13	0.2	0.25	0.25	0.3	0.4	0.4
Weight(kg)	150	300	400	800	900	1200	1500	1550	1650	1800
Overall dimension(mm)	800*450 *900	1250*550 *1160	1730*750 *1610	1950*750 *1810	1950*750 *1810	2210*880 *2000	2210*880 *2000	2310*1050 *2000	2485*1050 *2050	2585*1400 *2100

Chart of overall dimensions

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Jiangsu Guojin Drying Technology Co.,Ltd. specializes in the research and development and manufacture of drying, mixing, granulating, crushing, conveying, screening and other equipment. It has now become a large-scale enterprise in the drying equipment industry and a designated production enterprise of China Chemical Equipment Corporation. Especially, it has unique advantages in mesh belt type, hollow blade, disc type, rake type, fluidized bed, flash evaporation, airflow, spray, vacuum drying equipment, calcination, etc. Widely used in chemical, pharmaceutical, food, environmental protection, building materials, electronics, feed and other industries. Tens of thousands of users are spread all over the country and sold to more than then countries.

The company is located in Sanhekou Development Zone, Tianning District, Changzhou City, the birthplace of China's drying equipment industry. It is adjacent to Beijing-Shanghai Expressway, Shanghai-Nanjing Railway and Hengshan Crossing of Shanghai-Nanjing Expressway, 5km away from Shanghai in the east, Wuxi and Suzhou in the south, and the Yangtze River in the north.

The company has complete processing equipment. There are several sets of manufacturing equipment such as lifting, welding and cutting. It has excellent product development environment and production environment. The company has adopted advanced management methods and established a perfect quality assurance system.

Our company has established a set of perfect after-sales service system, which tracks and monitors all ex-factory products and the users are satisfied. "work with great care and keep improving" is the company's requirement for emplyees. Facing the increasingly standardized domestic and foreign markets, the company adheres to the corporate philosophy of "open competition, cooperative innovation, balance of interests and common development" and faces up to challenges with the belief of winning.