LZL Series Fluidized-vibrating And Continuous granulator Machine (
Granulating machine) for foodstuff industry
Preface
LZL series Fluidized-vibrating and continuous granulator is the new
designed continuous granulator researched and developed by
Changzhou YIBU drying equipment Co., ltd. Its features as bellow:
small volume, high efficiency , energy save, the granule from it
with high quality and so on .
The biggest characteristic of the machine is that only using this
machine can complete the production process of granulation, drying,
particle grading in one step. Meanwhile, the whole process is
continuously carried out in a closed state, no flying dust as to
avoid the material loss and air pollution to meet the requirement
of the GMP .
We have manufactured decades specifications and 150 different
machines to meet different needs. These practical experiences will
be very beneficial to customers.
Our continuous fluidized bed granulator using the top spray method
for a uniform, reproducible quality. High process efficiency
through extremely fast drying and gentle product handling. Suitable
for batches of 3 to 1,000 kilograms per batch .Further batch sizes
available upon request.
Product details
| Application: | Foodstuff | Motor: | SEW ABB SIEMENS |
| Power Supply: | Customized | Condition: | Granulate |
| Capacity: | 20~200kg/h | MOC: | SUS316/SUS304 |
| Feature: | No Dead Angle | Principle: | Granulating |
The granule data for Several typical material
Name
| Adzuki beans powder | Soybean
Milk
powder | Starch | Gastric
granule | VC
powder | Yanke
Ning | White
Carbon
black |
Size of raw
Powder (mesh) | ＜100 | 80～150 | ＜200 | ＜150
| ＜120
| ＜100
| ＜200 |
| Initial moisture(%) | 4 | 5 | 3 | 4 | 1.5
| 5
| 5 |
Temperature
Inside the granulating
chamber | 55 | 60 | 60 | 60 | 55 | 55 | 60 |
Granulating
Time(minute) | 5 | 6 | 5 | 7 | 7 | 15 | 7 |
Drying time
(minute) | 14 | 15 | 15 | 15 | 15 | 18 | 15 |
Drying time
(minute) | 14 | 15 | 15 | 15 | 15 | 18 | 15 |
Particle range
(mesh) | 10～40 | 15～40 | 15～60 | 15～40 | 15～40 | 14～26 | 10～40 |
Granule
rate(%) | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
The moisture
of granule | 3 | 4 | 5 | 5 | 1.5 | 5 | 4 |
| Particle tensity | 2.5 | 2.6 | 3 | 2.8 | 2.7 | 3.5 | 2.7 |
Main technical parameter
| Model LZL- | 15 | 30 | 50 | 100 | 200 | 300 | 500 | 1000 |
| Capacity (kg/h) | 10～20 | 25～35 | 40～60 | 90～110 | 180～220 | 270～330 | 450～550 | 900～1100 |
| Particle range(mm) | 0.1～3 |
| Fan Power(Kw) | 1.1 | 3.0 | 4.0 | 5.5 | 11 | 18.5 | 22 | 30 |
| Heat consumption for drying (kcal./h) | 6062 | 10103 | 16838 | 33676 | 67352 | 101028 | 168380 | 336760 |
Compressed air
(m3/min) | 0.4 | 0.4 | 0.5 | 0.8 | 1.1 | 1.5 | 2.0
| 2.7 |
Plant installation space | A( mm) | 2100 | 2300 | 2400 | 2700 | 2900 | 3300 | 3500 | 3900 |
| B( mm) | 2900 | 3370 | 3900 | 4100 | 4800 | 5400 | 6100 | 6800 |
| C( mm) | 450 | 500 | 550 | 650 | 750 | 820 | 950 | 1200 |
| D( mm) | 2100 | 2300 | 2500 | 2750 | 3100 | 3500 | 3800 | 4100 |
| E( mm) | 500 | 550 | 600 | 700 | 1000 | 1200 | 1650 | 2200 |
| F( mm) | 650 | 700 | 750 | 950 | 1100 | 1200 | 1300 | 1500 |
| φa( mm) | 400 | 590 | 700 | 980 | 1380 | 1700 | 2300 | 3000 |
| φb( mm) | 260 | 350 | 450 | 640 | 900 | 1100 | 1500 | 2000 |
Principle
Our complete system for maximum flexibility on a laboratory scale
production scale : Modular processing inserts permit top spray,
bottom spray and coating for fluidized bed, Continuous granulator
bed or cycle processes. Operation can be done continually or batch
capacity . Whether you're dealing with spray granulate or fluid
encapsulation, agglomeration for powders, powder coating or
particle coating;
The powder is fed into the granulating chamber by the material
feeder system . By the effect of hot air , the powder is in the
fluid state inside the granulating chamber . When the powder in the
granulating chamber reaches a certain concentration, the atomizing
system begins to spray the rationing liquid . When the powder
contact with the liquid ,the powder will has the surface
tension,and begin to agglomerate powder .with the size of granule
become bigger and bigger , the granule will Overcome the terminal
operating speed into the drying chamber through a hollow throat
when the size of granule reached the certain requirement . By the
hot air flow and vibrating , the granule will be dried and move
towards ,after some time , the granule will reach discharge port .
The Qualified granule will be discharged out after grading , and
for the unqualified granule will return to the granulating chamber
for further granulation.
Application
Pharmaceutical industry :
The granulating for tablet, granule, capsule and so on.
Foodstuff industry :
The granulating for all kinds of instant solid drink.
Ceramic industry:
the granulating before all kinds of tiles forming .
The granulating for other industry.
