Fully Automated Bakery Production Line equipment High Capacity Hot
Dog roll Production Line
Hotdog roll is popular because it can be filled cream or jam and
can be topping with chili jam or mayonnaise, and become very
delicious food. saimai can provide he turnkey solution for the line
from making-up line to packaging. Each machine is specified to
match the customer’s product and output needs.
After dough preparation and make-up line, the toast moulds with
dough pieces are fed into the automatic Multi-Step proofer. Either
the air/gas proportional controlled direct heated tunnel oven or
air circulation type indirect heated tunnel oven can be used for
baking. After baking, automatic de-lidding is done, after which the
suction depanner/needle depanner/flip –over depanner will take the
products out from moulds. The baked products are cooled by spiral
cooler and the empty pans return through the pan cooling tunnel to
the dough positioning and panning machine. And enter into next
cycle. In addition to the slicing machine and drying oven, the line
is suitable for producing bread rusk.
According to customer’s requirement, a static proving room for
trolleys, automatic trolley loader and automatic trolley un-loader
can also be integrated.
Baking effect is the key to producing the perfect bread. Saimai’s
tunnel oven has independent temperature control in each zone to
ensure that the product coming out of the oven has a uniform
texture and color. The user-friendly software saves recipes and can
easily switch between products to minimize downtime and waste.
We also can customize our production lines to match the factory
layout and design of our clients’ existing plants.
Workflow
The line can be equipped with:
Make-up line
Automatic Step-proofer
Tunnel Oven
Multi-step pan cooler
Pan buffer
Suction Depanner/ Needle Depanner/ Flip –over depanner
Spiral Cooler
Slicer (Optional)
Cream/Jam Extruder
Packaging machines
Make-up Line
Cooperate with the best Forming equipment manufacturer in China to
ensure produce the best baking products for customers
Automatic Proofing system
Pans, trays can all be handled by the proofing room. Different tray
types can be used as long as their outer dimensions are equal. The
proofing room has several racks that consist of one or more levels,
making the proofing time and capacity flexible without increasing
the floor space.
The pans are fed into the proofer by conveyor and do not touch each
other. Once a row is filled, it is lifted with an L-shape carrier.
This process is repeated until the first dough has reached the top
level. Then, the pans are moved out of the proofing room.
The proofing room is accommodated with a temperature and humidity
control system and insulated housing.
Tunnel Oven
1: The oven is constructed gas-tight baking tunnel, divided into
2m/ section. Each section is connected on a frame, with a gas-tight
connection between the sections.
2: the baking tunnel is insulated with 20CM-25CM layer of
high-quality insulation material, in order to reduce heat loss to a
minimum.
3. Inspection door on the control side
4. Stainless steel side and top outside panel.
5. The temperature is measured in each zone, both temperature
underneath and above the product to be baked. PT-100 sensors are
fitted in the baking tunnel for this purpose. The measured values
for each zone can be read both on the central control panel (touch
panel) and moisture instrument.
6. In the event of a driving motor failure, the belt can be driven
by the hand device. This could send the product out of the oven.
7. OMRON PLC system is built into the control cabinet for the
control of the oven.
Two depanning head depanner (Suction Depanner/ Needle Depanner)
By means of a pick-and-place principle, a depanning head is
positioned above pans; the (exchangeable) depanning head picks up
the product and then transfers it to the cooling conveyor and
releases it.
Spiral Cooling Tower
Features:
1. It can be customized to meet customer requirements and designed
to be the most suitable size and structure for your product.
2. Reliably and practicability: It is in accord with ergonomics and
durability.
3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the
equipment.
4. Strict food safety standard: Smooth and clean surface, opening
design and stainless structure make it easy to be cleaned.
5. Its advantages as below: beautiful shape and good quality;
transmit steadily and smoothly with low voice; easy operation and
low maintenance cost.
6.Optional for the cleaning system, the cleaning system has
circulating hot water, steam cleaning, residue removing, and strong
wind function.
