Barrier Roll Forming Guardrail Sheet Machine Highway Guardrail Galvanized W Beam Cold Roll Forming Machine

1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake.

3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.

4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing

5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy < ±3.0mm

6. Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.

7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.

8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.

9.Control System
Common control system. Can manually and automatically control the harmony of various parts of of the whole production line.

10.Others
The equipment total power is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling height is 85mm, the maximum rolling thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min. Structural materials of welding machine seat must meet the requirements, welding must be up to the national standard . Equipment after rust cleaning should be firstly coated with steel special anti-rust paint comprehensively covering, and then coated with high quality topcoat. The rotating part should be divided by warning color.

Henan Wadjay Machinery Co., Ltd.focuses on one-stop service solutions for Metal processing machinery. The factory covers
an area of 8,300 square meters and has 252 employees, including 29 senior engineers and 56 technical personnel. There are total 2 big workshops of Metal processing machinery .Main products: CNC machine tools, tapping machine, CNC lathe, CNC milling machine, boring milling machine, hobbing machine, drilling milling machine,slotting machine, Gear Shaper Planer,Roofing roll formers etc.

The company has its own professionalR&D center and design team, responsible for equipment drawing andcontinuous innovation to break through technical difficulties, research and development of new equipment; independent finishing department and electronic department are responsible for equipment aluminum and steel structure hardware processing and ultrasonic electronic device development and power distribution; assembly department assembly line assembly equipment. Wadley Machinery has always adhered to technological innovation as its leading force, and its
R&D team has continuously overcome technical bottlenecks. The technical content of some of its main equipment is far away in the industry.

The Metal processing machinery has fast processing efficiency and high precision. It has obtained ISO9001 and international CE certification, and has been exported to all parts of the world. Among them, Asia includes Japan, South Korea, Singapore, Malaysia, Indonesia, Thailand, Vietnam, Laos, Philippines, Cambodia, Myanmar; Europe includes Sweden, Norway, Iceland, Denmark, Lithuania, Russia, Ukraine, Poland, Austria, Ireland,Netherlands, Belgium, Romania, Spain, Portugal, Andorra,Italy; Africa includes Sudan, Algeria, Kenya, Zimbabwe, South Africa ,Mauritania; The America include Argentina, the United States, Bolivia, Canada,Colombia, Chile, Cuba, Venezuela, El Salvador, Ecuador, Jamaica, Mexico, andPeru.

We always provide customers with comprehensive production planning schemes, as well as comprehensive pre-sales technical guidance and after-sales technical support services for free; provide customers with high-quality products, reasonable prices, fast delivery and enthusiastic services to win the market.

We solemnly promise: All machinery and equipment are guaranteed for one year and life time maintenance. Provide free technical consultation and other related maintenance services. The company can arrange professional engineers and technical personnel to guide the installation and commissioning in the user’s site.

Welcome friends from all over the world to visit , and sincerely looking forward to cooperate with you!