What's the principle of ultrasonic cutting?
The principle of an ultrasonic cutter is completely different from
conventional one. It uses the energy of ultrasonic to melt the
material to be cut. Therefore, the ultrasonic cutting does not
require a sharp cutting edge, nor does it require a large pressure,
and does not cause any chipping or breakage. At the same time,
since the cutting blade is subjected to ultrasonic vibration, the
frictional resistance is particularly small, and the material to be
cut is not easily adhered to the blade. This is particularly
effective for cutting viscous and elastic materials, frozen
materials such as food, rubber, etc., or objects that are
inconvenient to apply pressure.
Ultrasonic food cutting machine uses advanced ultrasonic cutting
technology to make the ultrasonic vibration of the knife body when
cutting food, cut the food, the food residue is not stuck on the
knife body, and the incision is neat. The device is suitable for
cutting a variety of foods, especially sticky foods such as
chocolate, marshmallow, toffee, jujube cake and the like.
The ultrasonic cutter cutter directly loads the ultrasonic energy
onto the cutter, and the cutter becomes a cutter with ultrasonic
waves. When cutting the material, the material is mainly softened
and melted by the ultrasonic energy, and the cutting edge of the
cutter only serves as the slit positioning, the ultrasonic energy
output, and the separation material. This cutting method is
suitable for cutting thick, thick, long, etc. materials that are
inconvenient to set the cutting board. Such as raw rubber output
from the rubber mixer, pipe cutting, frozen meat, candy, chocolate
cutting, printed circuit boards, or hand-held cutting machines.
Ultrasonic food cutter features:
1. High cutting precision and constant material shape.
2. easy to apply to automated production.
3. the cutting surface has good finish and good bonding
performance.
4. fast, high efficiency, no pollution.
We have hand-held cutters and fully automatic cutters. The
hand-held cutter is small, beautiful in appearance and easy to
operate. It can be replaced with different specifications and
different material cutting knives to achieve the ideal cutting
equipment. The fully automatic cutting equipment is equipped with a
computer-controlled cutting head for the cutting of batches of
material.
This ultrasonic food cutter uses ultrasonic vibration to reduce the
frictional resistance between the blade and the food. It cuts the
blade smoothly, reduces food debris during the cutting process, and
increases productivity. It uses a vibrating handle that is simple
to operate and quiet and silent when cutting, without vibration.
This device vibrates at a high frequency of 40KHZ or 20KHZ. This
low friction allows the cutting blade to cut food smoothly, making
the cut surface of the food clean, beautiful and non-deformable.
Jiayuanda Technology - Professional ultrasonic food cutter
manufacturers and suppliers in China, providing ultrasonic products
for sale. Welcome to wholesale the best ultrasonic food cutter at
competitive price from our factory.
Application:
Ultrasonic cutters can be used for divided creamed multi-layer
cakes, laminated mousse cakes, jujube cakes, steamed sandwich
cakes, Napoleon, Swiss rolls, brownies, tiramisu, cheese, ham
sandwich sandwiches and other baked goods. It can cut a variety of
baked and frozen foods, such as round, square, fan, triangle, etc.
And we can provide customized ultrasonic solutions according to
customer needs and existing conditions. Welcome to sample testing.
The basic structure of the acoustic wave cutting machine:
Ultrasonic transducer, ultrasonic horn, ultrasonic cutter,
ultrasonic generator.
Ultrasonic generator
The utility power is converted into a high-frequency high-voltage
alternating current and transmitted to an ultrasonic transducer. An
ultrasonic transducer is equivalent to an energy conversion device
that converts input electrical energy into mechanical energy, that
is, ultrasonic waves. The ultrasonic transducer rotates back and
forth in the longitudinal direction, and the frequency of the
telescopic movement is equal to the frequency of the high-frequency
alternating current supplied by the driving power source.
Ultrasonic transducer with booster
The ultrasonic horn amplifies the output amplitude of the
ultrasonic transducer.
Ultrasonic cutting knife
Further amplify the amplitude and focus the ultrasound.
The ultrasonic waves are output, and the ultrasonic energy is
concentratedly input to the cutting portion of the material to be
cut by the cutter. Under the action of huge ultrasonic energy, this
part softens and melts instantly, and the strength is greatly
reduced. Cutting the material is achieved with a small amount of
force.
Ultrasonic Food Cutting Features:
Stackable, ultrasonic power supplies and panel mount generator kits
for NEMA enclosure, integration and sequencing
Rigid mount ultrasonic boosters for improved stack stability
Wash-down duty, air cooled converters (stainless steel body also
available)
Food industry approved titanium blade, slitting and knife horns
FEA analyzed horn designs for long life and amplitude accuracy
