Double Station Armature Tester For Low Duty Car Starter WIND-ATS-02
| Shanghai Wind Automation |
| Tester Model | WIND-ATS-02 |
| Hardware Measurement device | PC &PLC |
| Operating system & version | Windows |
| Software | Embedded Systems |
| Statistic data option | Yes |
| Print report function | USB port for statistic data unload |
| Labeling function | Can be added with additional cost |
| Mechanical specs | |
| Pneumatic positionnning | yes |
| Extensible mechanical tools with Nbr of bare armature | yes |
| Change over time | 10min |
| Capability of test station | Two station |
| TEST FEATURES | |
| Welding RESISTANCE TEST | yes |
| Bar to Bar resistance | yes |
| INSULATION RESISTANCE | yes |
| DIELECTRIC STRENGTH TEST | yes |
| Surge Test | yes |
(1) Application
Starter armature upto 36 slots
covering 13, 17, 19 (few), 21,23,25,27, 28,29,33 slots (common)
(2) Advantages
a. Automatic positioning, the operator no need to check initial
positioning by hand
b. The biggest starting armature manufacturer ordered over 10pcs
and 100% satisfaction
c. Testing panel cycle time: 8~9s (according to 33bars)
(3) Technical Data
Test Item
|
Test Method
|
Bar to Bar resistance,0.01mΩ~10mΩ (Out of range display OVER)
|
Four-terminal measurement to ensure accuracy
|
Welding resistance,0.001mΩ-10mΩ (Out of range display OVER)
|
Six-terminal measurement to ensure accuracy
|
Cross resistance 0.01mΩ-10mΩ
|
Four-terminal measurement to ensure accuracy
|
Surge 100-1000V (100V/time) Pulse crest:0.5u sec, Frequency 1~40MHz
|
Standard waveform is Write, OK waveform is Green, NG waveform is Red
|
Isolation resistance DC 500V Testing time:1~10s (0.1s/time)
|
Range:1~500MΩ Accuracy: ≤±5%
|
Hipot AC 100-1000V
|
Testing time:1~10s (0.1s/time)
|
(4) Main Configuration
15’’ Touch screen Sampling Chip: BB Relay:NAIS High voltage
relay:Meder
Pneumatic parts:Airtec
Power: AC 220V,50Hz
Air pressure:0.4~0.6MPa
Temperature:0~45℃
Dimension: 950mm*1250mm*580mm
HS Code:9030390000
(5) FixtureTolerance range
For types of armature, the fixture are needed and tolerance
adaption are as below:
1. Armature commutator with same slot bars, the outside diameter
tolerance is +4mm
2. When armature outside diameter change, the holding fixture
should be changed
(6) Wearing Parts
1.Communication Contact Pins (One year for automatic type, half
year for manual loading type)
2. Rubber Ring Fixture
(7) Ask and Answer
Ask:
It’s not clear for me this percentage of 25 – 30%. We know that the
surge test is a comparative test by
wave for results. In your manual is telling that the results
deviation of 5%. Please explain me better why
the pulse alternates from 1100 to 1050 for example?
Answer:
Surge test use High voltage pulse voltage applied to windings, By
decaying and comparing the oscillation
waveform space to determine whether the winding have a problem,
The result is a comparing of sample waveform and tested waveform 's
area difference, S1-S0/S0 is the
Percentage, it should be within the 'Judge Uper(%)',
Usually some of our local user, the starter armature manufacturer
set it as 25%~30%.
And the pulse voltage is not DC, it is alternating,
For example when you input 1000V, it might be 1100V or 1050V,
Applied voltage result in current, the speed of energy release is
different every time, too
So the data showed is just a reference, it will be different every
time,
In general, The Surge test result is Qualitative rather than
quantitative.
Please click below photo to view armature tester video
