Automatic Glass cutting tables for glass manufacturing process

1. Overview of glass cutting tables

Glass cutting tables working principle is to convey the cut glass by conveying belt to worktable, automatically input the position of glass through photoelectric scanning system, and then the cutting head with diamond wheel on the cutter holder moves along X and Y directions respectively by program control,cutc the sheet. Advanced AC servo motor is used in the drive part,CNC motion controller is used in the control part of the machine.

2. Glass cutting table Composition:

Automatic Glass Cutting tables: It consists of chassis mechanism, beam mechanism, worktable mechanism, cutting knife mechanism, conveying mechanism, photoelectric scanning positioning mechanism and electrical control system.

3. Feature of Glass cutter

1,High-speed silent linear guide is adopted for guide rail, which has high cutting accuracy and low noise.

2,Through the analysis of professional structure software, the equipment ensures the stability, dynamic balance, mechanical strength to achieve the most perfect match, and ensures that the structure of the table is not deformed.
3,Advanced Japanese Ankawa servo motor is used in the driving part, which makes the equipment reliable, error small and efficient.
4,The chassis material is welded and formed by the national standard manganese-containing section bridge steel (Q345A) after aging treatment. The comprehensive mechanical properties, plasticity and welding properties of this kind of steel are good. The frame is processed as a whole, and the stability and accuracy of the equipment are greatly improved by tempering aging treatment to ensure the stability of the product. After special rust removal process, the surface rust spots and oxide layer are removed. The top coat is sprayed with high-grade epoxy primer and the top coat is sprayed with high-grade automobile paint.
5,Reasonable arrangement of integral cables and gas pipes and complete sealing
6,The device has one key reset function. It can complete all the preparations before starting automatically by clicking on the touch screen, which greatly improves the work efficiency.
7,Japanese SMC proportional solenoid valve is used for cutting rice. The pressure is automatically adjusted according to the glass thickness. The cutter head rotates 360 degrees, and the upper and lower buffering cutter cuts (any straight line and all kinds of special shaped glass can be cut accurately).
8,Double motor high speed drive (large inertia Yaskawa servo) ensures cutting speed and fluency
9,Conveyor device, synchronous automatic transmission device, convenient for glass upper and lower transmission, frequency conversion speed regulation, stable and easy to optimize the transmission speed
10,Compensation function, tool eccentricity compensation, clearance compensation, pitch compensation

11,The knife head is equipped with knife protection function. If the knife head falls outside the glass or the glass gap, the program stops automatically, effectively preventing damage to parts and glass.
12,Positioning device, photoelectric scanning positioning system

4.Technical parameter

5.Equipment Configure

1. ,NSK Main Bearing: NSK；
2. ,Guideway: FUJUN;
3. ,Rack/Gear: RUIAN;
4. ,Table: Imported industrial felt;
5. ,Knife wheel/holder: Bowler, Germany;
6. ,Table board: waterproof high density board;

6.Software part

1) The man-machine interface is simple and generous, the parameter adjustment is simple, the parameters that need to be modified by operators are less, simple and intuitive, and the requirements for operators are low.

2) Fast running speed, smooth running, high control accuracy, modular controller structure;

3) Pipeline cutting mode, photoelectric positioning cutting mode and direct cutting mode are set freely through options. The automatic cutting mode and air operation mode can be switched at any time during the processing.

4) Real-time tracking and displaying of processing path, timely recording of motion coordinates, axis state, I/0 state, automatic recording of fault diagnosis and alarm;

5) Graphic library nesting programming, select special-shaped from the library, set relevant parameters, processing quantity, automatic nesting, generating processing trajectory;

6) Receive a variety of processing documents Super Package Software, AUTOCAD DXF file, the system has its own graphics editing software (exactly the same as Paul's editing method);

7) Graphic library nesting programming, selecting abnormal shape from the library, setting relevant parameters, processing quantity, automatic nesting, generating processing trajectory;

8) Complete storage of glass pressure stock, once the cutting pressure of each specification thickness is input and saved, it can be directly invoked;

9)Photoelectric positioning function, according to the actual position and deflection angle, automatically adjust cutting;
10) The sorting function of DXF class files, including the nearest point, entry point, or by graphics color clockwise, counterclockwise sorting and other options. Free the switch between single-phase cutting and bidirectional cutting is realized.

11) All kinds of protection: including soft and hard limit, cutter pressure limit, external emergency stop control and so on.

12) Compensation function: tool eccentricity compensation, clearance compensation, pitch compensation;

Related Product

Smart Vertical Edge Deleting Machine LJCM2545

Main feature

• Two-way glass access

• PLC control system, touch screen interface

• Automatically measure size

• Automatically distinguish low-e surface

• Edge deletion is adjustable

• The head can be rotated 360°

• Safe and full automatic device

• Six servos control system

• Intelligent control system, can recognize batch processin

Technical data

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