Descripersion:
Ultrasonic Work Cells are Pre-Engineered Systems designed by
Yaskawa for ultrasonic cutting, trimming and deburring
applications. They are available with one and two robots, as well
as options for ultrsonic knives and hybrid trimmer-routers.
This Ultrasonic Cutter is designed compact and lightweight with an
easy hand grip to reduce fatigue allowing for long continuous
operation. This ideal NSK handpiece offers excellent
maneuverability with no vibration to the hand ensuring an accurate
and sharp cutting finish. The controller automatically adjusts the
output power depending on the load so there is no need to make any
adjustments on the controller during the working process. A
constant frequency provides steady cutting results. From simple
work to fine cutting and complicated shapes, this Ultrasonic
cutting Knife performs effortlessly and beautifully.
Ultrasonic Cutting delivers cleaner cuts and enhanced precision for
applications formerly delegated to waterjet, laser cutting, hard
tooling and manual trimming. This environmentally-friendly solution
reduces operating costs, works within a small footprint, and is
energy efficient, clean and eco-friendly.
Advantages:
Pressureless cutting to prevent deformation of the cut items;
No heat is generated in the product - the mold remains cold;
The cutting quality is high and the layers do not mix or break;
Compared with the mechanical cutting machine, the "ploughing"
effect of the material is greatly reduced;
Cutting the non-woven fabric and the textile while edge-sealing to
avoid burrs;
A large number of standard carbide cutting blades for a wide range
of shapes and sizes;
Ultrasonic cutting is cleaner than traditional cutting machines,
with less debris* and will not adhere to cut items;
Ultrasonic cutting saves space and limits deflation to improve
cutting accuracy;
The ultrasonic cutting tool head has a replaceable carbide cutting
insert for extended tool life.
Parameter:
| Frequency | 30Khz |
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| Frequency adjustment | Auto-tracking type |
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| Max. power output | 300W |
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| Power output | Infinitive adjustment |
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| Power supply | AC200V 50/60Hz |
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| Electricity consumption | 1000VA |
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| Outer dimension (mm) | 120*120*380 |
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| External control | on/off,
Emergency stop, |
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| Weight | 8kg |
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| Blade thickness | 0.6mm |
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The ultrasonic blade with robot is ideal for applications dedicated
to the cutting of skins, films, foams in 3D…
The blades used can be configured in high frequency vibration for
an easier cut.
This cutting process is fast, clean, robust and with low running
costs.
The robotic cells are based on polyarticulated robots using a high
frequency generator, or a simple blade.
Machines with one or several robots (STAUBLI, ABB…) according to
the production volumes requested (can be used non-stop in 3
shifts).
Average cutting speeds : from 50 to 250 mm/sec
The integration of ultrasound blades on robots enables to cut many
materials, such as 'dry' composites (carbon fiber fabrics for
example), or prepregs.
We have cooperated with domestic famous robot companies, welcome
ask for more information
Applicable material:
Ultrasonic knives have gained widespread use in the textile and
food industries in recent years. Ultrasonic cutting systems
precisely cut textiles, rubber, thermoplastic films, knitted and
non-knitted materials, and a variety of foods. These include both
handheld devices and systems that are integrated into automated
machines. Ultrasonic vibrating knives have the advantages of
precise cutting, no pressure cutting (can avoid soft cutting
deformation, such as cake), cutting of specific material edges,
welding, cutting speed and significantly reducing cleaning costs.
