Quote Subject: Wet wipes production line (40-120pcs/pack)
| Item | Description of the goods | Quantity | Price | Total Amount |
| 1 | LTQF-2800 High speed wet wipes folding machine | 1 Set | $60,000 | $180,000 |
| 2 | LTQP-360 Full-auto wet wipes packing machine (auto-splicing packing film) | 1 Set | $65,000 |
| 3 | LTQL-5800B Full-auto Lid Applicator (SCARA) | 1 Set | $55,000 |
LTQF-2800 High SPEED WET WIPES FOLDING MACHINE
l Production flow: unrolling - slitting fabric into lanes - folding - wetting -
cutting - pile&counting - delivering
l Main technical parameter
n Product type: wet wipes
n Product speed: 250-380 cuts/min (3000-4500 pcs/min )
n Suitable raw material: air laid paper, spunlace/hot-rolling nonwoven fabric
n Weight of raw material : 40-80g/㎡
n Folding way : “Z” shape (pop up and non-pop up)
n Cutting unite:. a.double paper shelves
l B.10 lanes or 12 lanes,2 rolls
l c. raw material roll width :900~1000mm
u Length of wet tissue:140-220mm (setting via touchscreen)
n Size of raw material: (1000-1250)×Ø1000 (mm,W×Dia)
n Wet tissue unfolded size: (140-220)×(150-250) (mm,L×W)
n Wet tissue folded size: (140-220)×(90-110) (mm,L×W)
n Material supply system: Servo motor
n Cutting system: Converter motor
n Piling system: Servo Motor
n Power supply: 380V 50HZ
n Power: 10KW
n Size of machine: 10200×3300×2000(mm,L×W×H)
n Weight of machine:5000 kg
n Water Tank:400L 2pcs
MACHINE IN DETAILS
ELECTRIC CONFIGURATION
| NO | Discription | Specification | Qty | Remarks |
| 1 | PLC | FX3GA-60MT | 1 | Mitsubishi(Japan) |
| 2 | Servo motor(control the distance of tissue | MR-JE-300A | 1 | Mitsubishi(Japan) |
| 3 | Servo motor(receiving tissue) | MR-JE-70A | 1 | Mitsubishi(Japan) |
| 4 | Turbine Worm Reducer Motor | WPDA120-1:10-Y100L2-4 | 1 | 3KW Nanjing Utton(China) |
| 5 | Inverter | 4KW | 1 | ARTRICH |
| 6 | Touch Screen | 7inch | 1 | Wecon |
| 7 | Air switch | | 7 | SHANGHAI RENMIN |
| 8 | Switching power supply | S-200-24 | 1 | Shanghai Mingwei |
| 9 | Indicator light | | 1 | SHANGHAI RENMIN |
| 10 | Emergency stop switch | | 3 | SHANGHAI RENMIN |
| 11 | Potentiometer | 5KΩ | 1 | |
| 12 | Rotary encoder | Incremental pole output | 1 | Koyo(Japan) |
| 13 | Relay | Omron | 4 | Omron(Japan) |
| 14 | Proximity switch | Autonics | 6 | Autonics (Korea) |
| 15 | Timing relay | CKHKC | 6 | China |
| 16 | Contactor | | 3 | SHANGHAI RENMIN |
| 17 | Servo electronic transformer | 4.5KW | 1 | China |
| LTQF-2800 Spare parts list |
| No. | Item | specification | Qty |
| 1 | Slitting blade(up) | 150×35×8 | 5 pcs |
| 2 | Slitting blade(down) | 150×30×10 | 3 pcs |
| 3 | Round Belt | φ5 | 2 pcs |
| 4 | Taper roller belt | 850×30×3 | 2 pcs |
| 5 | Cutting blade(up) | 8*29*150 | 2 pcs |
| 6 | Cutting blade(down) | 10*15*150 | 2 pcs |
| 7 | Clasp | | 6 pcs |
| 8 | Conveyor blet | 2220*18 | 2pcs |
| 9 | Conveyor blet | 2150(2140*18) | 2pcs |
| 10 | Tool box | | 1 set |
LTQP-360 Full-auto wet wipes Packing Machine(auto-splicing packing
film)
Production type: baby wet tissue
Tip: equipped with 8 units of servo motors from Yaskawa brand
Production process : connect to folding machine → feeding wipe
automatic →conveying to packing machine → setting packing film →
setting window hole label → Central sealing →End sealing and
reciprocating cut → Output finished products.
MainTechnical parameter:(Suitable to pack :40-120pcs/bag)
- Product speed:30-60bag/min
- Diameter of raw film roll:≤380mm
- Width of raw film roll:≤420mm
- Wrapping material:PP,OPP,PET,PE, and all suitable films
- Shapes of packing:pillow type packaging
- Packing length:100-300mm(touch screen setable)
- Packing Width:80~150mm(adjustable)
- Height of packing:10-100mm (adjustable)
- Horizontal sealing pattern:reciprocation heat sealing
- Drive motor pattern: all servo drive
- Control pattern:Yaskawa MOTION control system
- Operation interface:7 inch LCD
- Film supply system:servo drive
- Horizontal system:servo drive
- Feeding system:servo drive
- Labeling system:servo drive
- Punching system:servo drive
- Horizontal protection:Torque overload protection
- Air requirements:0.5-0.8Mpa 0.01m3/min
- Electric power requirements:380VAC 50/60HZ
- Dimension of Machine : 5410×1150×1900mm
- Standard equipment:Date printing unit,Punching unit,Labelling unit,Inserting corner
unit,Electrical eye tracking automatically
MACHINER IN DETAIL AFS:
FINISHED PRODUCT SAMPLE:
LTQP-360 Main electric configuration list
(YASKAWA(Japan) ELECTRICALLY (8 units servo motors form Yaskawa)
| NO | Item description | Specification | Qty(Pcs) | Remark |
| 1 | Motion controller | JEPMC-MP2300S-E | 1 | YASKAWA(JAPAN) |
| 2 | Extended module | R7K4FML-6-DCA32A | 1 | YASKAWA(JAPAN) |
| 3 | Servo motor/servo unit | SGMJV-08ADE6S /SGDV-5R5A11A | 5 | YASKAWA(JAPAN) 750w |
| 4 | Servo motor/servo unit | SGMGV-13ADC61 /SGDV-120A11A | 1 | YASKAWA(JAPAN)1.3kw |
| 5 | Servo motor/servo unit | SGMGV-20ADA61/SGDV-180A11A | 1 | YASKAWA(JAPAN) 1.8kw |
| 6 | Servo motor/servo unit | SGMGV-09ADC61/SGDV-7R6A11A | 1 | YASKAWA(JAPAN)0.85 kw |
| 7 | Power cable + encoder cable | JZZP-CVM09/JZSP-CVP02-05 | 1 | YASKAWA(JAPAN)850w |
| 8 | Power cable + encoder cable | JZSP-CMM00-05 JZSP-CMP00-05 | 7 | YASKAWA(JAPAN) 750w |
| 9 | Power cable + encoder cable | JZSP-CVM30-05 JZSP-CVP02-5 | 2 | YASKAWA(JAPAN)1.3kw YASKAWA(JAPAN)1.8kw |
| 10 | Communication cable | JEPMC-W6002-05 | 12 | |
| 11 | Terminal resistance | JEPMC-W6022-E | 2 | |
| 12 | Touch panel | Weinview | 1 | 7 inch |
| 13 | Air break switch | LG | 12 | |
| 14 | Residual current circuit breaker | CHINT | 1 | |
| 15 | Contactor (switch) | SCHNEIDER | 1 | |
| 16 | Power switch | M&W | 1 | 350w |
| 17 | Solod state Relay(SSR) | ANV | 6 | |
| 18 | Temperature controller | DTE10P | 1 | |
| 19 | Relay | OMRON | 4 | |
| LTQP-360 spare parts list |
|
| Item | Name | Specification | Qty,pcs |
| 1 | punch cutter | standard 40mm×20mm | 1 |
| 2 | Longitudinal sealing heating wheel | | 4 |
| 3 | horizaontal sealing heating pipe | | 4 |
| 4 | taper roller belt | | 2 |
| 5 | thermocouple | | 2 |
| 6 | material pushing belt | | 5 |
| 7 | horizaontal sealing cutting blade | | 1 |
| 8 | Tool box | | 1set |
LTQL-5800B Full-auto Lid Applicator (SCARA)
I. Technical parameters
| Speed | 45-60 pcs/min(eg. Film length at 250mm) |
| Maxi. Packing film length | 300 mm (the film length will affect the actual production speed) |
| Wet wipes package Dimension | Length | Width | Height |
| 300mm | 45-120mm | 10-80mm |
| Accuarcy | ±1.2 mm |
| Voltage require | 3 phases, AC380V 50/60 Hz |
| Power | 7.5 KW |
| Air Pressure | 0.4 - 0.6MPa, 1.0 m³/hr |
| Dimension | L 2000 * W 2650 * H 1650 mm |
| Weight | 1200 Kg |
II. Description
1. Adopting Delta's SCARA body widely used in 3C electronic
products, SCARA body has superior speed, precision, linearity and
verticality, which can quickly and accurately complete the
operations of grabbing lids, coating lids and pasting lids on wet
wipes package.
2. E-Vision system: Using Delta's DMV2000 E-vision system, a new
generation of humanized operation interface, quickly establish an
E-visual inspection system, using a high-level CameraLINK interface
camera to achieve high-speed arithmetic processing, built-in PLC
communication connection to automatically exchange data. The
display and operation interface in the operation mode can be
customized, and simplify for operation and maintains.
3. Touch screen: All the main commands via the7-inch touch screen,
like setting position of lid grabbing , setting coating position,
the track of glue spraying ( tack like rectangular, runway type,
ellipse type), and other parameters compensation, all can be can be
settable or modification by the touch screen.
4. Vision light source: It adopts industrial LED light source,
which is more durable than civilian light source, prolongs the
decay time, and the light source will NOT stroboflash, which
improves the accuracy of photographing.
5. Display: It adopts 15-inch industrial display, which is more
suitable for workshop use.
III. Main electrical configuration
| NO. | Item | Spec & Model | QTY | Mark |
| 1 | SCARA BODY | DRS40L3SS1BN002(included CVT) | 1 | DELTA |
| 2 | Controller #1 | DMV2000-CL2-HS | 1 | DELTA |
| 3 | Camera | DMV-CM4MCCL | 1 | DELTA |
| 4 | Camera Lens | DMV-LN16M06 | 1 | DELTA |
| 5 | Cables | DMV-CAF03CL | 1 | DELTA |
| 6 | Servo system | B2-750W | 3 | DELTA |
| 7 | Controller #2 | DVP32ES200T | 1 | DELTA |
| 8 | Touch screen | DOPB07E411 | 1 | DELTA |
| 9 | Hot-melt device | | 1 | HS |
