LED Illuminated 3D Signs & Car Logos Vacuum Metallizers, Ni/Cr ( Nickle Chrome) Metallizing Equipment

Royal technology has developed and built the whole supply chain for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide a complete turn-key coating solution.

This series of high vacuum metallizing equipment is customized designed system for manufacturing high quality of mirror finishing and see-through (transparent effect) finishing thin films on 3D automotive acrylic billboard.

With the PVD thermal evaporation technology, which deposits high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

Applications:
3D LED illuminated Automobile LOGO and sign symbols, PC/PMMA Chrome Coating, Aluminum/Silver/Copper/ SS wires Metalizing, PC panel sheets of mirrors.

Technical Advantages

With PVD vacuum metallizing technique, the film thickness can be controlled, the coating process is environmentally friendly, an ideal coating solutions to replace the conventional Chrome plating process.

Besides, more benefits:
1. Durable, life time is up to 5~8 years, even in outdoor.
2. Easy assemble and maintenance. With screws mounting or hang-up method.
3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos, highly reduce the risk of injuries from falling down accident.
4. Outstanding aesthetic finishing: during the day time, the car sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated
( LED light inside is installed ) from front, back and side views.

Royal Technology successfully developed 3 models metallizing system to serve the worldwide coating services centers: South Korea, Mexico, and China countries.

Model A: top coating structure

RTEP3600

Advantages
1. The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading
1.1 Max. product size: 3000mm
1.2 Suitable for see-through finish

2. The unique rotary rack and evaporation system design to guarantee a high uniformity.
2.1 The height from substrate to evaporation source can be adjusted flexibly ;
2.2 Evaporation sources distance can be adjusted;
2.3. Three groups evaporation sources for a perfect full area coating.

RTEP2200

Advantages

• Robust structure design and high quality configurations
• PLC + Touch Screen Operation System, fully automatic / manual control
• High efficiency pumping package with low power consumption configurations
• Exclusively designed rotating Carousel structure for easy loading/uploading
• Easy access to the working environment for maintenance
• Suitable for see-through finishing coating

Model B: Cylindrical Chamber with Planetary Rotary System

RTEP2500

Advantages:

Insite

• Plasma cleaning, argon gas bombardment device, glow discharge system.
• PECVD process for top coating after Aluminum layer deposition.
• Robust structure design and high quality configurations
• PLC + Touch Screen Operation System, fully automatically /Manually control
• Fast Vacuum Evacuation System
• Exclusively designed rotating Carousel structure for high uniformity film deposition
• Easy access to the working environment for maintenance
  
  Model C: Cubic Chamber
  
  
  RTEP6600
  
  RTEP4500
  
  
  
  
• Advantages

• The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading.

• The unique rotary rack and evaporation system design to guarantee a high uniformity.

  -The distance from substrate to evaporation source can be adjusted flexibly;

  – Evaporation sources distance can be adjusted;

  – The substrate holder is sliding forward/backward in chamber.

  – The 2nd substrate trolley for option to enhance efficiency.
  
  

  Technical Specifications

  Model	RTEP6600	RTEP4500	RTEP3600	RTEP2500	RTEP2200
  Standard Applications	Car logo and symbols billboard, bumpers, bezels and other plastic large parts for vacuum metallizing. Cr / NiCr / Al metallizing, from see-through to mirror finishing effect, programmable control coating process.
  Deposition Chamber	Cubic	Cubic	Cylindrical	Cylindrical	Cylindrical
  Chamber Dimensions (L*W*H) mm	6600*1300*3800 (32.6 m³)	4500*1300*3200 (18.7 m³)	φ3600*1700 (17.3 m³)	φ2500*2500 (12.3 m³)	φ2200*1500 (5.7 m³)
  Project Location and Built Time	China, 2014	China, 2015	Mexico, 2014	China, 2014	South Korea, 2015
  Max. size of Loading (mm)	6000	4000	3300	2000	2000
  Max.Total Power (KW)	300	200	200	200	100
  Average Power Consumption (KW)	150	100	100	110	60
  Cycle Time (minutes)	30	25	25	20	20
  Flexible configurations: the machine is set according to coating processes and customer’s requirement.

  Performance

  A. Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
  B. Operating Vacuum Pressure: 1.0×10-2 Pa.
  C. Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes
  ( @room temperature, clean and unloading)
  D .Leaking Rate: 9.0-5 Pa m³/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
  E. Deposition Materials: Al, Cr, Sn, SS, Cu, Au, Al, In, Sn … etc.
  F. Evaporation Sources: Tungsten filament, boat, basket etc.
  G. Operating Model: Full Automatically /Semi-Auto/ Manually
  H. Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.)
  
  see-through effect

Built Time: Since 2015

Location: China, Mexico and South Korea

Please contact our technicians today for more specifications. We provide total production solutions.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.