Brass Security Locks PVD Ion Plating Machine, Zinc Alloy Handles Decorative Coatings

Metal door handles and security locks are usually made of Zamak (Zinc Alloy) or Aluminum Alloy, brass alloy. It requires a high quality of beautiful final finishes with various colors.

PVD Ion Plating technology has used so well in this application.

After proper surface pre-treatment before PVD coating, like polishing, brushing, or sandblasting; the PVD plating system gives various colors. The deposited films are pure metal or multiple layers like TiN, TiC, ZrN, CrN,TiAlN, with bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction.

PVD finish properties

• Exceptional aesthetic finish
• Uniform coating thickness and colors
• Superior resistance to wear and corrosion
• PVD coating has a high level of hardness
• PVD coating is not discolor or tarnish with a proper daily take care

PVD finishes available

• Brushed PVD colors
• Mirror PVD colors
• Matte PVD colors

Gold, rose gold, brass, charcoal grey, graphite black, bronze, blue, white Chrome, black nickle, stainless steel finishes, blue etc.

Royal technology provides you not only the coating system but the total coating solutions, we offer you turnkey-service.

Technical Advantages

1. Strong background of R&D support, focus on details of manufacturing.
2. Robust rotational system design for high up time.
3. Exclusive arc sources to guaranty high coatings quality, none color difference.
4. Powerful pump set for short cycle time and high productivity.
5. Unique design is friendly operation and low maintenance.
6. Turnkey coating solutions.

Royal Technology’s newest generation of PVD coating system RTAC1200A+ with Remote Control and diagnosis functions: Industrial PC and Siemens PLC are equipped for more stable, more Powerful SCADA data processing capability.

1. High ionization rate, high through put,
2. Large capacity to satisfy mass production,
3. IPC remote control and operation guidance
4. Coating Process – online remote training by our own software program.
5. Plug-in designed and fabricated coating system, installation can be accomplished with online instruction.
   
   
   
   
   

Technical Specifications

General Information

1. The multi arc vacuum coating system mainly for decorative coatings.
2. Benefits: eco-environment, easy to operate, compact foot print, low cost of owner ship, fast substrate exchange.
3. Coating Colors: gold, black, brown, grey, Chrome colors etc.
   Gold Colors: TiN, ZrN, TiN+Au, ZrN+Au
   Rose Gold Colors: TiCN, TiAlN, TiCN+Au-Cu, TiAlN+Au, Cu
   Chrome colors: CrN, Ti, Cr
   Gray Colors: stainless steel, stainless steel (N)
   Brown Colors TiCN, TiAlCN, ZrC
   Blue Color: TiO, CrO, TiALN
   Black Colors: TiC, TiC+iC, TiCN, TiAlN, TiAlCN
4. Substrates: stainless sheets and tubes, metal alloys, glass, ceramic materials
5. Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction.

Features
This series equipment consists of: vacuum chamber, vacuum pumps, arc sources,
spindle & jack, jigs structure, heating & cooling, water & gas (distribution), electrical control & operation systems etc. High lights of the design futures:
1. Flexibility: Arcs are standardized for flexible and quick exchange;
2. Versatility: can deposit variety of base metals and alloys; optical coatings, hard coatings, soft coatings, compound films and solid lubricating films on the metallic and non-metallic materials substrates. 3. Powerful pump set for short cycle time and high productivity.
4. Multiple deposition sources for different substrates materials.
5. Royal exclusive arc sources to guaranty high coatings quality, none color difference.
6. Turnkey coating solutions.

Performance

1 .Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
2. Operating Vacuum Pressure: 1.0×10-2 Pa.
3 .Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes ( @room temperature, clean and unloading)
4. Leaking Rate: 9.0-5 Pa m³/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
5. Deposition Materials: Stainless steel, Cr, Ti, TiAl, Zr … etc.
6. Deposition Sources: Arc cathodes
7. Operating Model: Full Automatically /Semi-Auto/ Manually
8. .Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.) I: Heating up to 250℃,

Technical Specifications

Insite

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.