0.05mm Sheet Metal Stamped Parts

High precision customized welding steel sheet metal stamping parts

Metal stamping machines may do more than just stamping; they can cast, punch, cut and shape metal sheets. Machines can be programmed or computer numerically controlled (CNC) to offer high precision and repeatability for each stamped piece. Electrical discharge machining (EDM) and computer-aided design (CAD) programs ensure accuracy. Various tooling machines for the dies used in the stampings are available. Progressive, forming, compound, and carbide tooling perform specific stamping needs. Progressive dies can be used to create multiple pieces on a single piece simultaneously.

Punching and blanking refer to the use of a die to cut the material into specific forms. In punching operations, a scrap piece of material is removed as the punch enters the die, effectively leaving a hole in the workpiece. Blanking, on the other hand, removes a workpiece from the primary material, making that removed component the desired workpiece or blank.

Embossing is a process for creating either a raised or recessed design in sheet metal, by pressing the raw blank against a die that contains the desired shape, or by passing the material blank through a roller die.

Coining is a bending technique wherein the workpiece is stamped while placed between a die and the punch or press. This action causes the punch tip to penetrate the metal and results in accurate, repeatable bends. The deep penetration also relieves internal stresses in the metal workpiece, resulting in no spring back effects.

Bending refers to the general technique of forming metal into desired shapes such as L, U, or V-shaped profiles. The bending process for metal results in a plastic deformation which stresses above the yield point but below the tensile strength. Bending typically occurs around a single axis.

Flanging is a process of introducing a flare or flange onto a metal workpiece through the use of dies, presses, or specialized flanging machinery.

Bending: When you are designing the bends into your stamped metal part, it is important to allow for enough material — make sure to design your part and its blank so that there is enough material to perform the bend. Some important factors to remember:

• If a bend is made too close to the hole, it can become deformed.
• Notches and tabs, as well as slots, should be designed with widths that are at least 1.5x the thickness of the material. If made any smaller, they can be difficult to create due to the force exerted on punches, causing them to break.
• Every corner in your blank design should have a radius that is at least half of the material thickness.
• To minimize instances and severity of burrs, avoid sharp corners and complex cutouts when possible. When such factors cannot be avoided, be sure to note burr direction in your design so they can be taken into account during stamping

Coining: This action is when the edges of a stamped metal part are struck to flatten or break the burr; this can create a much smoother edge in the coined area of the part geometry; this can also add additional strength to localized areas of the part and this can be utilized to avoid secondary process like deburring and grinding.

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier's raw materials.

2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.

3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found, and the products shall be reworked or rejected according to the relevant requirement.