Ductile Iron Casting Trunnion Cap

Disa Line Products Cast Iron Parts Casting Casting-cap Trunnion Small Casting

1. Information

HELI HEFEI CASTING & FORGING FACTORY is founded in1958,one of the core enterprise of

Co,(Shanghai Exchange Code:600761) . It is the largest professional foundry in Anhui province.

Now We have many kinds foundry process with Vacuum foundry, lost foam foundry, green sand

foundry ,3D printing technology etc. There are nearly 1000 employees in our factory. Now we posses

3D design and manufacture capability based on SOLIDWORKS, Our powerful capability ranges

from pattern and tooling making to castings production, machining, painting, packaging and delivering.

Since 2008, the new foundry center invested by HELI Co. have been gradually put into operation.

There will be total 8 automatic foundry lines, with annual capacity will reach 35,000 tons green sand

castings,15,000tons resin sand castings, 20,000 tons vertical foundry castings,10,000 tons lost foam

castings and 160,000 tons vacuum foundry castings, the total annual capacity can reach 220,000 tons.

2. Production Flow

DISA Line:

1. Molding Line : from DISA company in Denmark

2. Pouring furnace: from CIME in Italy

3. Core- making Machine: from Mingzhi in China

4. The size of molding:650 * 535 *(150-395)mm

5. Weight of products :<= 20 kg

6. Material : Ductile Iron and Gray Iron

Ductile Iron: GGG400/450/500/600/700;

Gray Iron: GG200/250/300

7. Capacity : 20000 ton; Free Capacity: 12000 ton

3. Quality Assurance

Chemical composition analyzer-spectrometer

Metallographic analyzer, photograph * 1000(Max)

Mechanical property analyzer Impact resistance tester

Hardness tester

Ultra sonic tester, Penetration inspection tester

CMM(ZEISS),

3D Laser Scanner

Develop Software:MAGMA

4. Advantages

1. Green Foundry Demonstrated Enterprise
2. Various casting technology
3. Several automatic production line
4. Adequate capacity
5. High quality
6. Competitive price
7. With a large number of high-end customers in Europe America and Japan

5. Equipment

Capacity- Machining

We have more than 60 machining equipment , which has the ability of lathing, milling,

planning, grinding, drilling, welding, cleaning, and wire cutting.

We have several high-end CNC equipment, including Mazak lathing & milling complex

center, horizontal machining center,which can supply a lot of machined castings with high accuracy.

Processing Equipment

There are about 50 kinds of machinery processing equipment in our department

CNC lathe * 12

CNC Vertical Lathe * 3

CNC Wire-Cut Machine * 1

Vertical machining center * 2

Horizontal Machining Center * 2

CMM (ZEISS) : 1800*1200 *1000

6. More Information

Brief introduction:

Hefei Casting & Forging Factory is a member of Anhui Heli Co., Ltd. which was established in 1958.We are the green casting demonstration enterprise of China. We own foundry lines of Vacuum, Lost Foam, Static Pressure, Resin Sand, Vertical Molding and 3D printing technology, it is the most complete casting process enterprise in China.

We have owned ISO 9001, ATF16949 quality system certification, ISO14001 environmental management system certification and OHSAS 18001 

Hefei Casting & Forging Factory have various kinds of testing equipment and high-end simulation software, such as imported direct-reading spectrometer, fast carbon and sulfur analyzer, fast metallographic image system, NHO analyzer, 3D scanning automatic detector, 3D scanning imager, automatic inspection on molding sand line, on-line intelligent testing  and quality control system, MAGMA casting simulation analysis software and so on.

Hefei Casting & Forging Factory mainly engages in the research and development, manufacturing of cast iron parts for industrial vehicles, construction machinery, automobiles, agricultural machinery, rail transit, new energy, etc. and provides solutions for casting structure and material for global market.

Hefei Casting & Forging Factory now has 250,000 tons of annual casting production capacity and 30,000 tons of annual casting machining capability. Our products export to many developed countries and regions, such as US, Japan, Europe, etc.