PLC control Automatic Control Vulcanized Rubber Products Autoclave
Machine
Ⅰ Product description
The Small Car and Truck Tire Vulcanization Autoclave For Salesis
mainly used for vulcanization of rubber products, and the
vulcanization methods include direct steam heating vulcanization
and hot dry air heating vulcanization. Electric power or steam
boilers or conduction oil furnaces can be used as heat sources.
Automatic control of temperature, pressure and time, safe and
reliable performance, easy to use, can be customized for customers
according to customer's product technical requirements.
Working principle for PLC control Automatic Control Vulcanized
Rubber Products Autoclave Machine
Electric heated tubes are arranged in the bottom of the tank
according to certain rules, the heat exchanger linked the electric
heated tubes and the water channel. The height of the sink is
5~15mm. The steam which produced by electric heated tubes and water
spread from down to up evenly until turn into condensate water pour
into the sink after touched the wall of tank and then heat again.
The temperature of the tank evenly and the pressure has no error,
so it can prevent the different quality of the product because of
the uneven temperature and pressure. After set working procedures,
the heating, heat preservation, vulcanization and etc can be
finished by automatic control system. The equipment stop working
and give alarm after all procedures finished.
Ⅱ Main Model
| Model | Effective Diameter(mm) | Effective Length(mm) | Total capacity(cubic meter) |
| DL800*22000 | 800 | 22000 | 11.0 |
| DL800*64000 | 800 | 64000 | 32.1 |
| DL1000*2000 | 1000 | 2000 | 1.5 |
| DL1200*3000 | 1200 | 3000 | 3.4 |
| DL1500*3500 | 1500 | 3500 | 6.0 |
| DL1800*7000 | 1800 | 7000 | 17.8 |
| DL2500*15000 | 2500 | 15000 | 73.5 |
| DL2600*6000 | 2600 | 6000 | 31.8 |
| DL2800*9000 | 2800 | 9000 | 55.4 |
| DL4500*13000 | 4500 | 13000 | 206.0 |
Note:If the above model is not available, please tell us the diameter
and length of the equipment you need. We can customize it for you.
The maximum diameter which we can customize is 4.5 meters, the
length can be customized according to users' needs.
Ⅲ PLC control Automatic Control Vulcanized Rubber Products
Autoclave Machine Technical parameters
| Design temperture(℃) | 150-220℃ |
| Design pressure(Mpa) | 0.6-3.0Mpa |
| Material | Q345R carbon steel |
| Heating ways | Direct steam heating or hot air heating |
| Open door ways | Manual quickly open door or Hydraulic open door way |
| Sealing ways | Filling air sealing (lifetime1-2year) |
| Control ways | Semi-automatic control or automatic control |
| Safety ways | tank door double safety interlock ,tank with three safety interlock |
| Alarm ways | over pressure automatic alarm ,automatic discharge pressure |
| Temperature uniform | ±1-2℃ |
| Pressure difference | ＜±0.01mpa |
Ⅳ FAQ
1. What’s the welding method?
Automatic submerged arc welding, it has advantages of good weld
quality and good weld appearance. It also hasn’t arc radiation. And
our company has own special flaw detection to ensure the quality of
the machine
2. What’s the open door method?
Open door manually, open the door by electricity, open the door by
hydraulic. Advanced open door method ,only one young girl can open
the door easily.
Automatic pressure safety interlocking method and manual safety
interlocking method, it solved the safety problem of wrong
operation.
3. Is the control system manual, semi-automatic or full-automatic?
Our basic control system is semi-automatic operation system, and we
also can supply full-automatic operation system.
4. What is the heat source?
Steam boiler , conduction oil boiler and electric.
If you do not have the boiler, we can provide you with.
And you can also choose electric heating.
5. What’s the heat preservation way?
Using external thermal insulation.
The galvanized sheets which will not rust in ten years welded and
fixed around the equipment and built in insulation cotton to ensure
make full use of heat energy. The thickness of the insulation
cotton which around the tank is 80mm and the thickness of the
insulation cotton which around the head of the equipment is 60mm.
It has advantages of easy to transport, long time use without
deformation, good insulation effect and low cost.
6. Is it can be customized?
Sure, this rubber vulcanization autoclave can be designed according
to customers’ requirements, the maximum to meet different product
technology and process requirements.
