Description of Complete 5 Gallon Barrel / bucket filling machine with speed of
450BPH
This bucket filling machine can automatically carry out washing,
sterilizing, filling, capping, counting and products discharging.
It is a new kind of barreled water auto-producing line, which
integrates mechanism, electricity and pneumatic technologies
together.
Working process of bucket filling machine:
Barrel filling unit can be divided into 3 steps: washing, filling
and capping, total 16 working stations,
1, 2 disinfectant washing stations
2, 1 dripping station
3, 2 return water stations
4, 2 pure water stations
5, 1 dripping station
One side 8 stations, Both sides 16 stations
Working process as below:
1. The empty bottles enter the washing and disinfection stations
through the chain and bottle holder. (The washing bottle passes
through 8 stations) When the drive motor runs with an empty bottle,
and enters the positioning induction zone with the sensor on the
chain, the positioning sensor switch sends a signal to stop the
drive motor, and at the same time, the rinse bottle water pump
starts to perform The flushing and disinfection work (the flushing
time is controlled by the PLC program setting);
2. After rinsing, the rinsed empty bottles are transported by the
bottle washing drive mechanism, and fall on the bottle pushing
rack. The bottle pushing cylinder works to push the empty bottles
to the filling position, so that the filling nozzle is aligned with
the water bottle mouth, etc. After the water is flushed, the
filling pump starts filling. (The filling time is adjusted by the
user according to needs)
3. When the filling is full, the PLC sends out a control signal,
the filling solenoid valve is closed, and the filling is stopped.
After the filling is completed, the filled water bottle is sent to
the cover of the capping area by the next water bottle and sent to
the gland Area, the capping cylinder drives the capping device to
press the cap tightly. At this point, a wash irrigation cycle is
completed.
Parameters of bucket filling machine:
Cylinder: Air tech-Taiwan
Magnetic valve: Air tech-Taiwan
Rising pump-filling pump: Nanfang
PLC: Mitsubishi Japan
Material: SUS304
Power: 5KW
Dimension: 3600*2000*1800mm
Weight: 800kg
Except for the 450BPH, We aslo have the following types:100 type,
200type, 300 type ,600 type, 900 type, 1200 type etc.
| Model | QGF-100 | QGF-300 | QGF-450 | QGF-600 | QGF-9000 | QGF-1200 |
| Filling heads | 1 | 2 | 3 | 4 | 6 | 12 |
| Volume(gallon) | 3&5 | 3&5 | 3&5 | 3&5 | 3&5 | 3&5 |
| Barrel size(mm) | 270-490 | 270-490 | 270-490 | 270-490 | 270-490 | 270-490 |
| Capacity(b/h) | 60-100 | 250-300 | 400-450 | 600-800 | 800-900 | 1000-1200 |
| Gas pressure(Mpa) | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.6 | 0.6 | 0.6 |
| Gas consumption(m³/m) | 0.37 | 0.6 | 0.8 | 1 | 1.5 | 1.8 |
| Moto power (kw) | 1.38 | 3.8 | 3.8 | 7.5 | 9.75 | 13.5 |
| Rated Voltage(V) | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ |
Details of the bucket filling machine:
