Air Gas Filling Insulating Glass Production Line With Air Floating Transfer

Air Gas Filling Automatically Insulating Glass Production Line With Air Floating Transfer

Vertical Insulating Glass Production Line

Main Features:

• The line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

• PLC control system, touch screen interface

• Using Siemens servo motors

• Applicable to produce double glass, triple glass

Optional functions:

• Step glass with optional edges

• Shaped glass

• Filling argon gas automatically

• Air-floating technology to transfer glass

To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

• Pressing and filling 2 pieces of IG units, totally 8 sections

Main Features

• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%

• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly

• High-speed IG processing line, we have obtained patent rights in China in 2019

• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman

• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)

• From transfer part to pressing part, each part is divided

• Suitable for mass production in a factory. Ultra-fast speed

Details introduce of the LJBZ2535G

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• Pre-washing (Optional)

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

• 03 discharge section

• Storage glass

• 04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

Technical data

Electrical parameters