High Speed Aseptic Juice Filling Machine / Automatic Washing
Filling Capping Machine
General description:
The machine is mainly used for washing/filling/capping PET bottle
juice, tea drinks and all kinds of energy drink for hot filling.
Only need to change a few spare parts, that can suitable for
filling pure water and mineral water.
Features:
1. Highly effective spraying nozzles equipped on the rinsing-clamp
can rinse every side of inner bottle and save water.
2. Accessories which contact with material are all made of
stainless steel, no dead angles and easy to clean up.
3. Bottling volume can be controlled by membrane adjusting valves
to ensure accurate filling.
4. Valve on-off system is driven by hydraulic cylinder, which
starts on bottle signals.
5. Juice production line with compact structured, good-looking,
easy to operate and highly automated.
6. Air conveyor is directly linked with feed-in starwheels, making
it easier to change bottles without screws and conveyor chains.
7. Bottles are transferred in the manner of hanging neck. Bottles
can be changed through some replacement, which instead of adjusting
the height of machine.
8. Rinsing-clamp which special design is strong and endurable, no
contact with bottle-mouth, to prevent pollution.
9. Highly effective cap sorting and feed in system is protective
for feed in and cap absence.
10. Equipped with overload system to safeguard machine and
operators.
11. Touch screen operated.
12. High-speed and highly accurate bottling valves ensure no loss
of liquid at high speed.
13. Equipped with CIP clean-in-place return pipeline.
14. Bottom splint which fixed in the feed-out starwheel goes down
in the manner of screw. Bottles can be changed without adjustment
of height of conveyor chain.
15. Capping heads are magnetic constant-torque equipped to ensure
capping quality with no damage.
16. Main electronic components ( touch screen, PLC and frequency
inverter) are imported products.
Structure:
1. Rinsing system: Combined with rotary tray with clamp, water
distributing tray, water tank and rinsing pump.
2. Filling system: Combined with hydraulic, filling valve,
controlling ring, and elevator-cylinder.
3. Capping system: Combined with capper, cap sorter and cap falling
track.
4. Driving system: Combined with main motor and gears.
5. Bottle transmitting system: Combined with air conveyor, steel
starwheels and neck supporting carrier plates.
6. Electrical controlling system: This part is frequency inverted,
PLC controlled and touch screen operated.
| Technical Parameters: |
| Number of Filling Valves | 12,16,24, 32, 40, 50, 60, 72, |
| Filling Speed | 5, 000-30, 000BPH (500ml) |
| Type of Bottles | PET Bottles of various shapes |
| Bottle Height | 150-320(mm) |
| Bottle Diameter | φ 50-110(mm) |
| Filling Temperature | Hot Filling |
| Filling Principle | Gravity Filling |
| Filling Product | Apple juice, orange juice, flavored milk, tea drinks, energy
drinks, vitamin drinks and etc. |
