500ml PET Filling Machine for Juice with Pulp
The machine is special used for PET bottle pulp hot filling; adopts
high speed rotary automatic bottle rinsing, bottle neck clip
conveyor manner, gravity filling, negative pressure liquid-back,
automatic control of material temperature (feed or return)
rinsing/filling/filling/capping four-in-one machine.
Bottle clipper trasnferring, stainless steel bottle clipper,
Peristaltic pump filling pulps, intergrated liquid tank, mechnical
valve filling juice, double guding bar bottle going up and down
Technical structure feature:
a. Rinsing part:
The machine is rotary rinsing machine, mainly used for rinsing
beverage, mineral water bottles etc. The new bottle enters into the
equipment through bottle distribution screw and star wheel, and its
neck is clipped to mouth down by the clamp and turner device, dry
after rinsing, and turn to mouth up automatically, then enters into
the filling machine through bottle-outlet star wheel conveyor. The
main structure of the equipment, contact parts with rinsing medium
and external protective cover are stainless steel material; gear
drive; rinsing machine bottle entrance is equipped with pneumatic
device to control bottle inlet.
b. Pulp Filling part:
Pulp filling machine will play a role to fill the pulp products
into the bottle; all the contact parts with the products are
adopted stainless steel material and special materials, comply with
food sanitary requirements.
Filling valve is a key part of the machine, plunger-type ration
filling valve is special used for filling solid state suspended
substance products or certain viscosity products. The valve is
installed on the filling cylinder through positioning screw,
pressure plate and pin position; the valve has two working
positions: one is closed valve for the liquid inlet, with the
function of opening and closing of valve idler wheel, the pilot
valve drives operating loop running to the valve shut state, the
valve nozzle is shut by operating loop, the plunger moves up with
the drive of lifting idler wheel, the products in the filling
cylinder is inhaled to the plunger valve cavity through the
perforated hole of operating loop with cylinder; the other is
filling with opening valve, with the function of opening and
closing idler wheel, the operating shaft drives operating loop to
opening valve state, the perforated hole of operating loop is
closed, the plunger moves down with the drive of lifting idler
wheel, the products in the plunger valve cavity are extruded, and
filling to the container under the valve through perforated hole of
operating loop; the adjustment of filling capacity will be achieved
through the adjustment of elevator idler wheel, the valve of
filling scope is 0~100ml; the contact parts with valve and products
all adopt materials conform to the food sanitary requirements;
The machine adopts filling with no touch of bottle mouth.
c. Juice Filling Part
It is advanced unique filling valve, no spring in the valve, and no
touch with the spring for the products, which will help the
cleaning of the internal valve. PLC control, frequency control;
bottle neck clip filling technologies; upper cylinder and lower
recycle cylinder is connected with hard pipe; gravity filling,
negative pressure reflux; unique material temperature control
system and liquid level automatic inspection.
Filling valve is a key part of filling machine; it's fixed to the
rotary table.
The products enter into the PET bottle through valve while filling.
When the bottles have been filled, there are a small amount of
products and bubble along with the gas out.
d. Capping parts:
The capping is magnetic capping, with overload protection function,
stable and reliable capping torque. Import motor gear box, 304
stainless steel cap silo, reduce the secondary pollution of the
bottle cap, 304 stainless steel cap chute tank, cap silo and cap
chute tank with electronic capless inspection system, automatic
control cap conveyor machine and running speed for the machine.
| Model | RCGN24-15-24-8 |
| Number of Working Positions | Rinser 24, pulp Filler 15, Filler 24, Capper 8 |
| Rated Capacity | 8000~10000 BPH(0.5L) |
| Filling Method | Hot Filling |
| Applicable Bottle | PET Bottle, Diameter 50-100mm, Height 150-320mm |
| Applicable Cap | Normal Standard Cap |
| Air Supply Pressure | 0.7 MPa |
| Air Consumption | 0.25M3/min |
| Rinsing Water Pressure | 0.2~0.25 MPa |
| Rinsing Water Consumption | About 1.5T/H |
| Filling Temperature | 88-92℃ |
| Rated Voltage | 380V |
| Main Motor Power | 3.0 KW |
| Installed Power | 4.82 KW |
| Dimensions | 4000mm×2100mm×2700mm (L×W×H) |
| Machine Weight | 5000Kg |
