TT Series High Efficient Ceramic Vacuum Filter 24m3 For Separate
Mine Slurry
Ceramic Vacuum Filter has been widely used in copper, iron, gold,
silver, tin, aluminum, lead, zinc, nickel, palladium, cobalt,
molybdenum, aluminum, phosphorus, coal, sulfur, silicon, quartz,
mica, rare earth concentrate, tailings dewatering, Zinc Oxide,
chemical industry lead oxide, zinc sulfide, electro slag, leaching
slag, slag cement dehydration and environmental pollution as well
as waste acid treatment.
The fineness of materials is from -200 to -450 and a variety of
superfine materials.
Working principle
Working of special ceramic filter is based on the principle of the
micron pores. Which takes the ceramics with micron pores as the
filtering medium, by utilizing the solid liquid separating device
designed by adopting the principle of capillary function owe to
their big quantity of the micron pores and the round disk filter
working under negative pressure, making use of the special feature
of the micron pores ceramic plate through which the water can go
and air can not pass vacuuming the inner chamber of the ceramic
plate and establish the press difference with the outside of the
plate, and the suspending material and be absorbed on the ceramic
plate under the negative pressure while the solid material stay on
the surface of the plate because they can not go through the micron
pores cermic plate, and because of the existing of the vacuum
pressure difference and the hydrophilicity of the ceramic plate,
the liquid can be discharged or rcycled by passing through the
plate and entering the gas-liquid districution device(vacuum drum)
and thus achieve the goal of the solid-liquid separating.
One Operating circle of the rotating parts(ceramic plate) can be
divided into four sections: Slurry section, drying section,
material discharge section, cleaning, and these four sections
cycling continously during the running of the filter.
| Basic Information of Filter Plate |
| Name | Parameters |
| Water flux(pure water pressure 0.15MPa) | ≥6400L /h.m2 |
| Pneumatic back flush test pressure | ≥0.5Mpa |
| Assembly precision | Assembly ring plane and plate surface parallelism | ±0.2mm |
| Assembly ring plane and the plate spacing | 8±0.1mm |
| Installation disk precision | Assembly hole center and diagonal error | ≤2mm |
| Each plate spacing for disk | 5±1mm |
| The membrane surface abrasion total time (without scraper or other
hard objects damage) | ≥7000h |
| Poriness | ≥42% |
| Bore diameter | 2um-10um |
| Breaking strength | ≥30Mpa |
Characteristics of Ceramic Vacuum Filter :
1. High vacuum degree(0.09-0.098MPa), filter cake has low water
content.
2. Solid content of liquid the maximum is 25ppm, repeated
application is available,drainage is lessened.
3. It can save 90% energy or above in contrast with traditional
filter with low consumption and low cost.
4. Filter cake cleaning process is added to clean proper materials.
5. It combines PLC, computer and automatic valve control with high
automatization.
6. Compact structure,covering less floor area,conventient
installation and maintenance.
7. Advanced drainage system fits for any working conditons.
Application at site for Ceramic Filter:
| Main Technical Parameters of the TTSpecial Ceramie Filter | TT-4 | TT-12 | TT-18 | TT-24 | TT-30 | TT-45 | TT-60 | TT-80 | TT-100 | TT-120 |
|
|
area of ceramic plate
(m2/a disk) | 2 | 3 | 3 | 3 | 3 | 5 | 5 | 5 | 5 | 6 |
| QTY of ceramic plate(piece) | 24 | 48 | 72 | 96 | 120 | 108 | 144 | 192 | 240 | 240 |
| QTY of disk (disk) | 2 | 4 | 6 | 8 | 10 | 9 | 12 | 16 | 20 | 20 |
| filtering area(m2) | 4 | 12 | 18 | 24 | 30 | 45 | 60 | 80 | 100 | 120 |
| power of machine(kw) | 7.6 | 9.2 | 12.5 | 15.8 | 19.75 | 25.45 | 35.4 | 49 | 63.9 | 81.9 |
| running power(kw) | 6.6 | 7.4 | 9.9 | 12.4 | 15.55 | 19.85 | 28 | 39 | 51.5 | 67.5 |
| weight(kg) | 2000 | 5000 | 6000 | 7500 | 9000 | 11500 | 13800 | 18500 | 21500 | 24500 |
| length(mm) | 2460 | 3200 | 4600 | 5200 | 5800 | 5170 | 6600 | 7990 | 9190 | 9190 |
| width(mm) | 2480 | 3060 | 3100 | 3170 | 3170 | 3450 | 3450 | 3720 | 3720 | 3850 |
| height(mm) | 2100 | 2450 | 2490 | 2530 | 2530 | 2900 | 2900 | 2960 | 2960 | 3180 |
Water Content for the Filteration of Some Material
| mineral types | size distribution | concentration range % | output kg/m2.h | water content % |
| iron concentrate | -200 eyes account for 52% | 45~65 | 500~1000 | 7~10 |
| sulfur concentrate | -200 eyes account for 75% | 40~55 | 400~800 | 10~13 |
| copper concentrate | -200 eyes account for 33% | 40~55 | 400~600 | 10~15 |
| gold concentrate | -200 eyes account for 74% | 40~55 | 300~450 | 11~13 |
| zinc concentrate | -200 eyes account for 99% | 45~55 | 500~700 | 12~13 |
| phosphorus concentrate | -200 eyes account for 30% | 45~65 | 550~700 | 10~13 |
| sulfur mine tailings | -400 eyes account for 92% | 45~55 | 300~400 | 13~15 |
| cyanide residue | -325 eyes account for 839% | 40~55 | 350~550 | 25~27 |
| iron mine tailings | -200 eyes account for 83% | 45~55 | 350~600 | 11~13 |
| copper mine tailings | -400 eyes account for 90% | 45~55 | 350~450 | 11~15 |
| molybdenum mine tailings | -200 eyes account for 80% | 50~55 | 350~450 | 12~15 |
| phosphorus mine tailings | -400 eyes account for 80% | 50~60 | 350~700 | 12~15 |
