Air floating gas filling insulating glass processing line with low
consumption
LJBZ2535G Insulating glass processing line is used to making Double
IG units, Triple IG units and Step IG units for windows, doors,
building curtain wall and some windows for ships, train, and so on.
The IG line contains glass washing machine , pressing and filling
machine. The gas filling line is with high speed, high concentration, low consumption features. Also the gas filling
line adopts air floating structure, from the inspection section to
the measuring section, there rae two lines with air holes to
tranfer glasses, no wheels, in order to keep the glass clean, no
pollution.
• Air-floating technology to transfer glass. To prevent the glass from being contaminated by wheels and leaving
traces to improve the IG production’s high quality (Optional)
Details images :
1. The glass washing section use stainless steel material, screws
and tubes are used waterproof material or design. The bearing spares we adopt famous brand in China.
2. The brusher in the washing machine are all soft brushes, 6
pieces with 0.1mm dismeter, which can wash low-e glass.
3. The front and rear wheels in the dryer part are all powered,
which could keep the different sizes of glass could be transfered
in a fast speed.
4. When the glass go into the pressing box, there is a device to measure the glass thickness, provide the sizes for filling gas.
5. The new structure of this section is changed to an inline beam
lifting structure (double beam). It is easy to inspect and wipe the
glass.
6. * Fast reacting sensor for permanent control of gas filling process
* Gas concentration can reach more than 90%
* No need to drill holes on the spacer frame
* Standard gas is Argon gas
7. There are 72 pieces of adjustable screws inside the pressing
board. When the board is deformed, our borad is adjustable by
adjust the screws. So that dont break glass.
8. Coating detection mechanism, automatic detection of offline
Low-e film
9. The pressing board, we use the vibration aging treatment, wont
deformation and keep rigidity.
Parameters:
| Max. glass size | 2500mm*3500mm |
| Max glass size for filling gas | 2500mm*3200mm |
| Min. glass size | 280mm*450mm |
| Glass thickness | 3-15mm |
| Insulating glass thickness | 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 40KW |
| Dimension | 23500*3500*3700mm |
| Weight | 6500kg |
