Glass Loading machine on glass cutting machine
- Basic working principle:
It is mainly used for automatic glass loading. After putting the
glass in the designated position and giving the signal of loading,
the big arm turns up about 95 degrees through the overturning
mechanism, and the whole machine starts to move forward. When the
induction device on the small arm touches the glass, the whole
machine stops walking and the glass is sucked by the suction cup
through the vacuum system on the glass,small arm lifting motor
lifts the glass upward and backward about 80 mm. The walking motor
retreats and the big arm falls down. When the bing arm is in place,
the suction cup under the glass begins to blow. When the small arm
falls down, the glass falls on the conveyor wheel. Finally, the
glass is conveyed to the cutting table by the conveyor wheel.
- Equipment Composition:
It is mainly composed of frame mechanism, turnover mechanism,
sucker lifting mechanism, X-axis walking mechanism, Y-axis walking
mechanism, conveying mechanism, vacuum and gas circuit control
system and electrical control system.
- Detailed working steps::
The whole working process can be accomplished by PLC automatic
control or manual control. The manual mode is mainly suitable for
equipment adjustment and maintenance. Each action can be completed
independently or can be used for normal work.After giving the
loading signal (manual and automatic), the arm turns upward about
95 degrees through the overturning mechanism, and the whole machine
starts to move forward. When the induction device on the arm
touches the glass, the whole machine stops walking.The vacuum
system works, the glass is sucked by the sucker through vacuum
systems. When the vacuum pressure reaches the set pressure, the
vacuum pump stops. The sucker's telescopic connecting rod mechanism
lifts the glass back and up 80 mm through the arm-lifting motor.
Stopping for about 1.5 seconds to make sure the glass is sucked up,
the big arm driven by a motor to reverse the glass to the
transmission roller. The suction cup under the glass begins to
blow, and the telescopic connecting rod mechanism makes the suction
cup and the glass fall at the same time.When the glass falls on the
conveyor roller, the small arm continues to fall, the glass is
separated from the suction cup, and the conveyor starts to send the
glass sheet to the front end of the loading machine and stop at the
signal point.Then the whole frame moves automatically to find the
zero position and stops. Waiting for the signal from the cutting
table, the glass can be sent to the cutting table at the same speed
as the conveyor belt on the cutting machine. After the glass is
sent out,automatically repeat the work cycle. The machine can
select any position according to the required glass thickness.
- Mechanical configuration:
- ,Flip sprocket chain: high precision wear-resisting reinforced;；
- ,Conveying rollers: PU material;；
- ,Vacuum suction cup: Nitril rubber material(Double Adsorption
Structure)；
- ,Flip reducer: Bangfeili/zhongdai
- ,X & Y aixs reducer: Bangfeili/zhongdai
- ,Conveying reducer:Bangfeili/zhongda
- ,Sucker lifting reducer:Sankai/zhongyan
- ,Vacuum pump:Jiuxin
- Electrical appliance configuration:
1),PLC controller:Delta;
2),Frequency converter:Delta;
3),Touching screen:Delta;
4),Contactor switch:Schneider;
5),Circuit breaker: Chint,;
6),Switching power supply: Delta;
7),Control transformers: Chint,;
8),Main electromagnetic valve: Airtac;
9),Photoelectric switch:Guangchuan/puruide/aotongmike；
10)Proximity switch:Guangchuan/puruide/aotongmike；
Note: Depending on the delivery date and technical improvement, the
production company reserves the right to replace the parts of the
same level brand.
- Technical parameter:
| Sheet size: Min size | 1500 *1200mm (Single Side loading) |
| Max loading size | 2600 x 2000 mm |
| Glass sheet thickness | 3 ~ 19mm |
| Working absorption depth | 700 mm |
| X-axis walking speed | 5-25m/min (adjustable) |
| Y-axis walking speed | 8-12 m/min (adjustable) |
| Conveying speed | 5-25m/min (adjustable) |
| Number of flip arms | 8 arms (double side loading) |
| Number of single arm suckers | three |
| Loading type | Double side loading |
| Working cycle | 45S (15S for each additional position) |
| Installation power supply | AC380V/50HZ (special circumstances can be adjusted according to
customer requirements) |
| Installation total power | 5-10 kw |
| Compressed air | 0.6-0.8 Mpa |
| Vacuum | -50-99 Kpa (adjustable according to glass thickness) |
| Working table height | 900 + 20mm |
| Machine size | 4650 x 2980 x 900mm |
- Technical description:
1) The alarm system: with reliable vacuum detection device, to
appear abnormal situation can be automatic alarm and display, can
be used to control when abnormal and confirmed The vacuum alarm
when abnormal and guarantee under the glass in the vacuum state;
When the emergency stop to ensure the vacuum suction cups in a
glass in the vacuum state, avoid Avoid glass damage due to abnormal
downtime;
2)The operation pattern: the device has automatic mode and manual
mode two functions for selection, operation convenient and
intuitive;
3)The operating interface: LCD touch-screen display, Chinese
display, convenient operation;
4)The main frame, and steel structure all use international quality
rectangular pipe compound links and bolt assembly; Rectangular
steel tube thickness :over3-8mm
5) The material of the machine has been aged, the surface has been
rust-removing technology to remove rust spots and surface oxide
layer, the bottom layer has been sprayed with high-grade epoxy
primer, and the surface has been sprayed with high-grade automobile
paint.
