Fruit Juice Glass Bottle Filling Machine With PLC Control Precision
Filling Level
Glass Bottle Filling Machine description
Nowadays the monoblock filling machine is becoming more and more
popular due to its stable filling speed, precision filling level,
high capacity, compact structure and less changeovers etc.
Monoblock filling machine means the structure combines the washing
part, filling part and capping part in one unit. It has been the
trend to replace the old type of filling machine (single washing
machine, filling machine, capping machine) gradually.
Glass Bottle Filling Machine Features
A) Washing part of Bottled Beverage Filling Machine
- All 304 stainless steel rinser heads, water spray style inject
design, save water consumption & more clean
- 304 Stainless steel Gripper with plastic pad, ensure minimal
bottle crash during washing
- 304 stainless steel washing pump
B) Filling Part of Bottled Beverage Filling machines
- High precision filling nozzle, PLC variable signal control,
ensure high filling precision & filling smoothly & steadily,
- Filling volume adjustable in fine rank, same liquid level after
filling
- All 304 stainless steel contact parts & liquid tank, fine polish,
no death corner, easy to clean
- 304 stainless steel filling pump
- no bottle no filling
C) Capping part of Bottled Beverage Filling machine
- Place & capping system, electromagnetic capping heads, with
burden discharge function, make sure minimum bottle crash during
capping
- All 304stainless steel construction
- No bottle no capping,
- Automatic stop when lack of bottle
Glass Bottle Filling Machine line
1) water purification system
Source water tank →Source water pump→ Quartz sand filter→ Active
carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis →
Ozone sterilizer → pure water tank
2) Juice processing system
Plate UHT sterilizer
It is mainly used for heating and sterilizing sensitive liquids
such as fruit juice, tea and alcohol etc... The sterilization
temperature is 85-135ºC,the capacity is 1-15T. The control
components are all internationally famous brands.
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Pipe UHT sterilizer
It is mainly used for high viscosity, large flesh and acidic
drinks, such as fresh juice, jam and coffee etc..., The
sterilization temperature is 80-137ºC,the capacity is 1-15T, The
control components are all internationally famous brands.
|
High pressure homogenizer
t means under the triple action of extrusion, strong impact and
pressure-loss expansion,make the liquid is more uniformly mixed
with each other, so that the liquid taste is more soft, the
capacity is 1-10T.
|
Vacuum degasser
It is mainly composed of degassing chamber, condenser, vacuum pump
etc. It is widely used in fresh juice, tea and milk drinks etc. It
can remove air (oxygen) from liquid, inhibit browning and oxidation
of substances, prevent quality degradation, remove particulate gas,
prevent foaming from affecting sterilization, reduce corrosion to
the inner wall of container, and play an anti-corrosion role.
|
UHT instantaneous sterilizer
It is suitable for instantaneous sterilization of liquid
materials,such as fruit juice, fresh milk, soy milk and alcohol
drink etc. It has such features as high efficiency, energy saving,
simple operation and good sterilization effect etc.
|
CIP(Clean-in-place) System
It is mainly used for cleaning equipment and pipes such as
beverage, juice, beer and dairy products etc.
CIP uses centrifugal pump to convoy cleaning liquid into the
material pipeline and equipment for full closed cycle cleaning,
reducing labor depth and ensuring the quality of beverages.
|
CIP Technical parameter
| Operation temperature | 60-138ºC |
| Cleaning time | 12min/time |
| Sequence of cleaning liquids | Clear water---alkali liquid---acid liquid---clear water |
| Material name | 2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water |
| Outline dimensions | 3240*1740*1950mm |
| Steam pressure | 0.3-0.7Mpa |
| Motor power | 2.2kw |
| Centrifugal pump flow | 10m3/h |
| Centrifugal pump lift | 40m |
| Equipment weight | 1050kg |
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling &
capping 3-in-1→ Light check → Full-automatic labeling machine → Ink
jet machine →Full automatic PE film packing machine→ warehouse
4) Bottle making system
pet preform→Autoloader→reheater →molding→ bottles
| Model | RCGF 24-24-8 |
| Capacity | 6000 BPH for 370ml bottle |
| Suitable bottle | Glass bottle |
| Bottle neck | Must be kept the same |
| Filling liquid | Juice and non-carbonated drink |
| Filling temperature | Around 85-90 degrees Celsius |
| Filling pressure | Gravity filling |
| Washing head | 24 |
| Filling head | 24 |
| Capping head | 8 |
| Air consumption | 0.5CBM / min |
| Air pressure | 6 bar |
| Total power | 5 kw |
| Voltage | 380V 3phase 50HZ / Customize |
Electric Configurations
| Item | Parts Name | Brand | Brand |
| 1 | PLC | Siemens | Germany |
| 2 | Inverter |
| 3 | Touch Screen |
| 4 | Switch |
| 5 | Contactor |
| 6 | Relayer |
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
Video
Packing System
PET Bottle blow molding machine
1. Utilization of automcatic central lubrication.
2. Compact space design for convenience of mold-conversion,
repairing, and maintenance.
3. Minimized transfer pitch for increasing heating efficiency and
saving energy.
4. Swift exchange design for preform mandrels.
5. Optimized air flow in the oven for stable heating process.
6. Easy to adjust, exchange and access heating oven; Protection for
preform thread against heating.
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable
controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module
to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly
precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and
other drinks. With full automatic functions of bottle transfer and
arrange, film wrapping, sealing and cutting, shrinkage, cooling and
other qualities. It adopts the world's advanced film thermostatic
sealing technology, and the sealing is firmly cleaned. The PLC
program is used for automatic circulation control, and the
performance is stable and reliable. Three-layer heat insulation,
good heat preservation performance, fast heating, energy saving.
Advantages
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt
pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the
equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of
the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength
and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the
user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user,
it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for
the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed
quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
FAQ
Q: Do you provide customized service
A: We can design the machines according your requirements(materil
,power,filling type,the kinds of the bottles,and so on),at the same
time we will give you our professional suggestion,as you know,we
have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy
your machines?
A: We offer you high quality machines with 1 year guarantee and
supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers
to your plant,it will take about 10 days to 25 days.
Detailed photo for ref
