Automatic SéRum Animal Aseptic Filling And Capping Packing Machine
automatic Sérum animal aseptic filling and capping packing machine
1. Brief introduction
Serum filling line was designed by our own company with automatic bottle feed in
platform, servo drive bottle separating and positioning, bottle
transported to aseptic environment, unscrew the bottle cap, filling
and capping, shrink sleeve labeling, shrinking, labeling and final
packing into box(optional). This production line stable running
speed is around 20 bottles/min.
2. Technical features.
2.1. Aseptic filling capping machine
2.1.1. Features.
l This machine layout is smart and compact which also adopted humanized
design in terms of operating habits.
l The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
l The capping unit adopts servo technology to cap clockwise and anticlockwise , which can screw the caps off and on automatically from the bottles. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the
screw cap is relatively constant. And the quantitative setting
,quantitative control are made to ensure that the cap is unscrewed
or screwed, and the torque of the cap is reliable and stable.
l With the equipment operation monitoring function. The operation
condition of the main parts of the machine has a dynamic display on
the HMI, which makes the operation state of the machine clear at a
glance, easy to operate and maintain. When the machine is in a
state of alarm, in addition to the sound and light alarm, the
dynamic display alarm position and cause can be displayed on the
HMI.
l The whole line is made of intelligent control, the upstream and downstream stations
running are with interlocking control function.
l Most parts are made of stainless steel SUS 304#, aluminum alloy
material, etc. and the filling needle made of 316L material, in
line with the pharmaceutical enterprises GMP requirements and other
industry products packaging requirements.
l 100 purification FFU laminar flow hood against GMP requirements is optional.
2.1.2. Parameters
| Item | Model and Specification |
| Model | PW-GX515 |
| Filling Range | 30ml, 60ml, 125ml, 500ml, 1000ml (Use 500ml pump to fill twice)Up
to client’s requirement
|
| Filling Method | Five sets of double channels peristaltic filling.Each set is driven
by servo separately. |
| Filling Accuracy | ±1~2% |
| Capacity | 15~20 bottles per minute (500ML) |
| Power Supply | 110V 60Hz(can be customized) |
| Power | 3KW 2.0Kw
|
| Compressed Air | 0.4~0.7Mpa 25~35L/min |
2.1.3. Main configuration:
| Items | Brand | From |
| PLC | Siemens | Germany |
| Frequency converter | Schneider | France |
| Color touchscreen | FUJI | Japan |
| Photoelectric sensor | OMRON | Japan |
| Pneumatic components | AirTAC,CHELIC For (SMC or Festo, please check optional) | Taiwan |
