24,000BPH (500ml PET)Sports Drink Blowing-Filling-Capping
3 in 1 Monoblock (Servo stretch Blower)
1 Descriptions and Specifications of Equipment
1-1. CGFR10-40-15 Blowing-filling-capping 3-in-1 Combiblock
-----the best solution for large scare bottling company
3-in-1 combiblock, combined with blowing, filling and capping. It
is innovated and designed in the requirement of still pure water
and mineral water, on the bases of introducing, digesting and
absorbing advanced technology from Germany and Italy. The
combiblock avoids friction of bottles during air conveying and
helps reducing bottle weight to reduce cost.
Main Features
* Blow Molding Machine
a) Machine operation adopts TFT touch screen with multi languages
and friendly interface. Speed, shift capacity and technical
specifications can be set on the menu.
b) High efficiency: 2,500 BPH/cavity (500ml water bottle), servo
stretch system.
c) Double blowing system. Monitoring pressure change curve of each
cavity during bottle forming and providing accurate timely
parameters, easier for operator to regulate technical parameters
and ensure quality stability.
d) Adopt cam organism and accurate mechanical arm transferring
technology with high speed preform and bottle feeding, avoiding
contamination.
e) Cam organism controls mold opening and clamping precisely with
special mold clamping boost system and firm mold shelf structure;
independent control of blowing parameters of each cavity;
malfunction diagnosing function; enhanced neck sealing stability;
regulating blowing pressure; stretching bar controls accurate
preform axial stretching and 1st / 2nd blowing controls vertical
stretching; regulating of 1st / 2nd blowing precisely ensures ideal
distribution of bottle wall thickness.
f) Heating adopts 10-section far infrared temperature control; each
heating lamp of pre-heating and regulating zone can be regulated;
timely temperature monitoring system ensures technical stability
and accuracy, avoiding over high temperature of outer preform wall;
10-20% electrical power is saved by this heating system.
g) Air recycling system (optional) may save compressed air by
30-50%.
h) Technical parameters like heating temperature and blowing time
can be set according to different preforms and bottle design.
i) Fast mold changing (within 2 hours) reduces stop time and
increases production efficiency.
j) Humanized design makes complicated industrial operation get used
to habits.
k) Blowing mold is made of aluminum alloy with oxidization
treatment on surface to prolong mold lifespan.
l) Preform infeed starwheel adopts preform block detecting device.
When blocks, preform will be rejected and reset automatically.
m) Safety door is equipped with alarming device to protect
operators.
* Transfer starwheel
a) Neck holding by s/s starwheel. No need to adjust machine height
when changing different bottle size.
b) Bottle bottom holding transferring method for bottle outfeed by
downward spiral curve.
c) Equipped with bottle jam protection device.
* Filler
a) Made of stainless steel.
b) Large flat bearing with teeth, stable and reliable performance.
c) Gravity filling.
d) Ring shape tank with float ball level control.
e) High speed and high accuracy filling valve with 200ml/s flowing
speed
f) Filling valve equips dummy cup and can do CIP circularly.
g) With rotary spray ball in tank to ensure cleaning effect.
h) Lift by pneumatic cylinders.
* Capper
a) Magnetic constant torque capping head ensures stability and
controls defective rate of capping less than 0.2%.
b) Cap dropping rail equips a group of photoelectrical switch for
reverse cap detecting. When lack of cap, machine will be stopped
automatically.
c) Bottle infeed detecting switch works with the pneumatic cylinder
on cap starwheel to avoid feeding cap on no-bottle condition.
Bottle Outfeed Conveyor
a) Conveyor motor uses frequency control of motor speed, which keep
pace with the combiblock, preventing overturned bottle.
b) Bottle outfeed conveyor equips photoelectrical switch. When
bottle blocks, the speed of combiblock will be slowed down and
stop.
* Stand
a) The table is a little bit inclined to avoid water accumulation.
b) Good drainage pipes.
* Electronic Control
The electronic components like PLC and transducer are from
Mitsubishi, Omron, etc., The pneumatic devices are also from
international famous brand.
Equipment Structure
* Stand
* Rotary blow molder
* Rotary filler
* Rotary capper
* Bottle infeed and outfeed system
* Control
Technical Parameter
| Blow Molding |
| Machine height | 3.15M |
| Number of mold (cavity) | 10 pcs |
| Rated capacity | 24,000BPH (500ml) |
| Bottle size | 0.25-2.0L |
| Bottle diameter | 50 mm to 96mm |
| Preform material | PET |
| The bottle preform height (ring) | ≤140 mm |
| Holding ring diameter | ≤φ36mm |
| Height of bottle blowing | ≤335mm |
| Electrical specification |
| Power | AC380V (±10%) 3PH+PE 50/60Hz |
| Machinery installation power | 260KW |
| Power (16g,0.5L,bottle water) | 75-977KW |
| Bottle blowing process using compressed air |
| Purity of compressed air machine entry | Conform ISO8573-1 |
| Machine inlet pressure | 3.5-4MPa |
| Compressed air consumption | 12Nm3/min(0.5L) |
| Configuration of air compressor | 12Nm3/min+ Air compressor + line loss |
| Cooling water specification |
| Preform heating oven cooling |
| Cooling water inlet Temperature/Pressure | 18-22℃/5bar |
| The cooling water flow rate /PH | 4.0m3/h/PH 7-8 |
The heating oven cooling water
Import and export temperature difference | 8-10℃ |
| Mold Cooling |
| Cooling water inlet temperature / pressure | 8-15℃/7ar |
| The cooling water flow rate /PH | 12m3/h PH 7-8 |
The heating oven cooling water
Import and export temperature difference | 3.0℃ |
| Other |
| Outdoor temperature 40 - (-5) ℃. Bottle blowing locomotive between
20 to 25 ℃ ambient temperature. Humidity with 60-70% advisable |
A) cooling water shall not contain calcium or metal impurity, total
hardness (CaCO3) is less than 140. B) pollutant particle size should be no greater than 0.1 mm; C) need to join the right amount of antifreeze preservatives. |
| The machine bearing: 2.5T/M2 |
| Filling and Capping |
| Station number | Filler 40, Capper 15 |
| Rated capacity | 24000BPH/Hour (500ml/Bottle) |
| Filling type | Counter pressure Filling |
| Suitable bottle | Diameter: φ55-100, bottle height:150-310 |
| Pneumatic pressure | 0.7 MPa |
| Air consumption | 1m3/min |
| Voltage | 380V |
| Main motor power | 4.5Kw |
| Overall dimension | (L×W×H): 4617mm×4469mm×2450mm |
| BLOW FILL CAP | (L×W×H): 17000mm×7000mm×3550mm |
