High Efficiency Vial Filling Line / Circumferential Follow Up Filling Machine IVD Reagent

High Efficiency Vial Filling Line / Circumferential Follow Up Filling Machine IVD Reagent

1. Brief introduction.

• This filling production line was designed by our own company with bottle feeding turntable, plunger pump filling, plug and cap, automatic plugging and capping mechanism, check weigher and labeling machine. This filling line stable running speed is 200 bottles/min. It is specially designed for 1ml~10ml bottle.

2. Technical features.

2.1. Filling plugging and capping machine

2.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is screwed properly on the bottles, and the torque of the cap is reliable and stable.
• With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
• The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
• Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material(can be plastic if customer need), in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
• 100 purification laminar flow hood against GMP requirements (This is for your optional).

2.1.2. Parameters

2.1.3. Main configuration:

3. Key Features of labeling machine:

• This machine adopts the Japanese MITSUBISHI PLC program control, using the human-machine interface (HMI) operation.
• The servo motor driving for label feeding, adopts three-phase AC motor driving for the conveyer belt, and the transmission speed can be chosen from 1-8 grade, servo motor and conveyor belt motor has been carried out speed matching, Users only need to choose the speed level, easy to operate, can ensure the performance of the machine stable.
• The machine has the functions of label feeding when there is bottle, label omitting detecting, start and stop of printing, and capacity counting etc.
• There is labeling mode and setting mode on the operating interface, with the text illustration for operation and troubleshooting.
• Friendly operation interface, easy to operate and find.

Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and became a member of China Association for Pharmaceutical Equipment(CAPE), standing director unit of China Association of Laboratory Medicine Products and passed ISO9001：2008 international quality system certification in these years. PERWIN has been focusing on the R & D, manufacturing and sales of the Liquid Filling Production Line Equipment, Sticker Labeling Machine and induction sealer, which are widely used in fields of in vitro diagnostics (IVD) and pharmaceutical industries. As the main production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.

The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions and cost-effective products, and to customize products according to their individual requirements.

PERWIN holds the service ideology of “Customer Priority”and provides customers with the most meticulous and considerable after-sell service. Our vision is to take "technology, innovation, integrity" as our business philosophy, and endeavor to make our products and services a reliable choice for customers to acquire wealth, that is to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of automatic production lines equipment in domestic and international market of diagnostic reagents, pharmaceutical industries and gradually become an important and influencial brand in the world.