4 In 1 Combi Hot Juice Bottle Filling Capping Labeling Packing
Machine
Video Link in Youtube: Please go to download: Video link in youtube.pdf
Complete production line
1) water purification system
Source water tank →Source water pump→ Quartz sand filter→ Active
carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis →
Ozone sterilizer → pure water tank
2) Juice CSD drink processing system
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling &
capping 3-in-1→ Light check → Full-automatic labeling machine → Ink
jet machine →Full automatic PE film packing machine→ warehouse
4) Bottle making system
pet preform→Autoloader→reheater →molding→ bottles
Quick details
| Model | RCGF |
| Applicable Production | juice ,tea,milk,energy drink and other no carbonated beverage |
| Packaging Container | PET ,PP and HDPE bottles |
| Caps application | 26-38mm screw caps and sport caps, Integrated rinsing empty bottles |
| Filling Precision | ±2mm near full filling |
Description
This machine is high precision packing machine and the most
advanced liquid compound packing machine in china, which is
standing, three side sealing and intermittent. It can automatically
complete Bag-making, filling, sealing, printing, cutting and
counting .Controlled by microprocessor and automatic photocell. It
is widely used to pack all kinds of liquid without gas, especially
soy, wine, vinegar, juice, soybean milk, peanut oil, vegetable oil,
plant oil, mineral water and liquid chemical products.
Features
| Rinsing part | Neck Control with plastic snap on the gripper; Water distributor combined with Food Grade Rubber plate & SUS304
cover; SUS304 water collecting tray; Spraying inject design, can completely washing the bottles; |
| Filling part | The entire filler is gravity filling system; High accurate SUS304L construction filling nozzle, make sure high
accurate filling level SUS304L liquid bowl, & pipeline system; Filling level adjustable by choosing different silicone gasket
(quick change over parts) ; No bottles, no filling; Annulus Liquid bowl, with automatic water level controller. |
| Capping part | Place & capping system .Automatic caps arranging, feeding; Electromagnetic capping heads, with burden discharge function ,all
304stainless steel construction; No bottle no caps delivery; Automatic stopping when lacking of bottle. |
Video link
This Plastic Bottle Filling Machine
Cold, hot or aseptic? And what would you like your filling system
to provide? That it fills with a great deal of precision and a low
amount of foam? That it gently fills your product into the bottle
while simultaneously protecting it from oxygen? That it remains
flexible for different formats and also knows how to treat
lightweight bottles?
Regardless of which of these points and how many of them are
important to you for your filling process – with Chuen Chen filling
systems you will find just the right technology to suit every
taste. From the filling method and output, through to the level of
hygiene: Chuen Chen specialists will be only too pleased to provide
you with advice on the best system to use in your bottling line.
If you are looking for a filler that ...
- hot-fills PET containers with juice beverages
- can gently fill beverages which foam a lot.
- is also suitable for products containing fibres
- reduces oxygen absorption during filling to a minimum.
- guarantees precise fill quantities.
Good and reliable capping
Beverage containers are used in various sizes and shapes worldwide
and accordingly there is great diversity in container caps. With
the Chuen Chen cappers, you can reliably apply all common cap types
to containers.
Technical Parameter
| Model | RCGF8-8-3 | RCGF14-12-5 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-10 | RCGF40-40-10 |
| Capacity(500ml/bottle/h | 1000-2000 | 2000-4000 | 4000-8000 | 8000-12000 | 12000- 15000 | 15000- 18000 |
| Suitable bottle shape | Round bottle or square bottle |
| Bottle diameter(mm) | ¢49-¢116 |
| Bottle height(mm) | 160-320 |
| Compressed air pressure(MPa) | 0.2-0.8 |
| Washing medium | Pure water |
| Washing water pressure(MPa) | >0.06MPa
≤0.2MPa |
| Total power(kw) | 3.8 | 4.5 | 4.8 | 5.5 | 7 | 8.2 |
| Overall dimensions(mm) | 2200* 1600*1800 | 2400* 1880*2000 | 2800*2200 *2300 | 3050*2400*2300 | 3800*2600*2500 | 4000*3150*2500 |
| Weight(kg) | 2880 | 3050 | 4300 | 6400 | 7450 | 8550 |
Electrical configurations
| Item | Parts Name | Brand | Brand |
| 1 | PLC | SIEMENS | Germany |
| 2 | Inverter |
| 3 | Touch Screen |
| 4 | Switch |
| 5 | Contactor |
| 6 | Relayer |
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
More production machines for making juice
| Plate UHT Sterilizer | It is mainly used for heating and sterilizing sensitive liquids
such as fruit juice, tea and alcohol etc...The sterilization
temperature is 85-135ºC, the capacity is 1-15T. The control
components are all internationally famous brands. |
| Tubular UHT Sterilizer | It is mainly used for high viscosity, large flesh and acidic
drinks, such as fresh juice, jam and coffee etc...., The
sterilization temperature is 80-137ºC, the capacity is 1-15T, The
control components are all internationally famous brands. |
| High Pressure Homogenizer | T means under the triple action of extrusion, strong impact and
pressure-loss expansion, make the liquid is more uniformly mixed
with each other, so that the liquid taste is more soft, the
capacity is 1-10T. |
| De-gassing Machine | It is mainly composed of degassing chamber, condenser, vacuum pump
etc. It is widely used in fresh juice, tea and milk drinks etc. It
can remove air (oxygen) from liquid, inhibit browning and oxidation
of substances, prevent quality degradation, remove particulate gas,
prevent foaming from affecting sterilization, reduce corrosion to
the inner wall of container, and play an anti-corrosion role. |
| UHT Instantaneous Sterilizer | It is suitable for instantaneous sterilization of liquid materials,
such as fruit juice, fresh milk, soy milk and alcohol drink etc. It
has such features as high efficiency, energy saving, simple
operation and good sterilization effect etc. |
| CIP System | It is mainly used for cleaning equipment and pipes such as
beverage, juice, beer and dairy products etc.
CIP uses centrifugal pump to convoy cleaning liquid into the
material pipeline and equipment for full closed cycle cleaning,
reducing labor depth and ensuring the quality of beverages. |
CIP Cleaning System
| Operation temperature | 60-138ºC |
| Cleaning time | 12min/time |
| Sequence of cleaning liquids | Clear water---alkali liquid---acid liquid---clear water |
| Material name | 2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water |
| Outline dimensionsc | 3240*1740*1950mm |
| Steam pressure | 0.3-0.7MPa |
| Motor power | 2.2kw |
| Centrifugal pump flow | 10m3/h |
| Centrifugal pump lift | 40m |
| Equipment weight | 1050kg |
Packing machines
1, Automatic Sleeve Labeling Machine
- Shrink Labeling Machine For Sleeve adpots PLC programmable
controller, imported servo motor, servo driver, Frequency converter
and transducer.
- Shrink Labeling Machine For Sleeve adopts the positioning module
to ensure the casting label precise, rapid and Stable.
- Our Shrink Labeling Machine For Sleeve not only has a highly
precise position for casting label, but also withstand The perfect
shape of the bottle after shrinkage.
2, Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and
other drinks. With full automatic functions of bottle transfer and
arrange, film wrapping, sealing and cutting, shrinkage, cooling and
other qualities. It adopts the world's advanced film thermostatic
sealing technology, and the sealing is firmly cleaned. The PLC
program is used for automatic circulation control, and the
performance is stable and reliable. Three-layer heat insulation,
good heat preservation performance, fast heating, energy saving.
Click here for inquiry
Contact person: Vickie Sun
MOB (whatsapp/wechat): 0086 13584426100
Email: Sunpiu2012@gmail.com
Skype: vickiesunqiu
Our service
Free 2D & 3D Bottle Design
Our Machine can fit bottle size from 100ml ~ 2000ml Bottle / 3L
~10L Bottle 10~25L Bottle
And three size of bottle fitting parts for free .
Free Layout Plant Design
Every Factory are different and unique , We will special design the
layout according to your factory , supply the best beverage package
solution for you
Free Spare Parts
All Reliable Machine will be supply One year Spare parts for Free .
High Quality Parts ensure the stable of machine’s running .
Why choose us?
| Long time guarantee | 2 years guarantee |
| Control cabinet voltage | 220V/380V 50Hz or by order |
| Solid packing | Wooden case packing |
| Instruction with multi-languages | Instructions in English, Russian or French |
| High quality main parts | Stainless steels 304 and imported electric components |
| Door to door service | Technical personal for installation and training on site and free
translator on site |
| Online professional reply | Responding in 24 hours to the customers' questions |
| Big range for filling | Filling machines from 2,000-22,000 bottles per hour |
| Low energy cost | Ecologic design with low cost of energy |
| High flexibility | The filling machines can be designed according to the customer's
special requirement |
| Free Services | Bottle Designing
Label Desigining
Professional Technical Supportance
Layout Designing
etc.. |
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