10000BPH Automatic Combi Glass Bottle Juice Hot Filling Machine
With Return System
Machine description
This series of equipment is used for hot filling production of tea
drinks, fruit juice drinks and other products. This series is a
combination of sterilization, filling and sealing. The design is
scientific and reasonable, so operate is simple. It is the
preferred equipment for hot-filling drinks.
It adopts advanced technologies such as human-machine interface
touch control system, PLC computer control, frequency converter
control, etc. It has high degree of automation and easy operation.
The filling temperature of this machine is 55-95ºC hot filling, It
adopts suspension air conveyor. When change the bottle, It only
needs to adjust the conveying width, which is more efficient and
labor-saving. Filling action is smooth, fast, high precision,
reliable sealing, low material loss and other functions, avoid
secondary pollution of materials effectively.
General information
Containers and Specifications |
Project Name:Automatic Piston / Flowmeter Filling Machine | |
| | | | |
PET / PP / PE / Glass / Metal | Round / Square
/ Unique Shape | | | |
| Each filling valve is controled by servo motor ,realizing segmented
high-and low-speed control ; vacuum resorption devices without
leakage. |
| applicability for both crowning and capping, mechanical instant
sealing or servocontrolled sealing |
| rapid replacement without tools, such as star wheels for bottle
infeed and outfeed, and bottleneck clamps |
| limit deviation: ±2-3g standard deviation: 1.5 |
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew |
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Auxiliary machines for filling machine
1, Liquid nitrogen injection machine
2, Cap elevator
3, Cap sorting machine
4, Online cap washing tunnel
5, Bottled juice pasteurizer tunnel
6, Option: air filter device
Characters
| Washing-Filling-Capping part | Washing unit
* All 304/316stainless steel rinse heads, water spray style inject
design, more save water consumption and more clean
* 304/316 Stainless steel Gripper with plastic pad, ensure minimal
bottle crash during washing
* 304/316 stainless steel washing pump |
Filling unit
* Filling volume adjustable in fine rank, same liquid level after
filling
* All 304/316 stainless steel contact parts & liquid tank, fine
polish, no death corner, easy to clean
* 304/316 Stainless steel high precision filling nozzle |
Capping unit
* Automatic stop when lack of bottle
* Place and capping system, electromagnetic capping heads, with
burden discharge function, make sure minimum bottle crash during
capping |
| Conveyor system | Belt conveyor system
1, Single row of conveyor: engineering plastic belt or stainless
steel belt
2, Multi row of conveyor: engineering plastic belt or stainless
steel belt
3, Conveyor motors: speed adjustable or stable speed with converter
4, Turn conveyor
5, Water accumulation tray
6, Cable try |
Air conveyor system
1, air blower
2, air filter screem
3, air conveyor tunnel |
Technical specification
| Model | RCGF 24-24-8 |
| Capacity | 6000 BPH for 500ml bottle |
| Suitable bottle | Glass bottle |
| Bottle neck | Must be kept the same |
| Filling liquid | Juice and non-carbonated drink |
| Filling temperature | Around 85-90 degrees Celsius |
| Filling pressure | Gravity filling |
| Washing head | 24 |
| Filling head | 24 |
| Capping head | 8 |
| Air consumption | 0.5CBM / min |
| Air pressure | 6 bar |
| Total power | 5 kw |
| Voltage | 380V 3phase 50HZ / Customize |
Electric Configurations
| Item | Parts Name | Brand | Brand |
| 1 | PLC | Siemens | Germany |
| 2 | Inverter |
| 3 | Touch Screen |
| 4 | Switch |
| 5 | Contactor |
| 6 | Relayer |
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
Video
Packing System
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable
controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module
to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly
precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and
other drinks. With full automatic functions of bottle transfer and
arrange, film wrapping, sealing and cutting, shrinkage, cooling and
other qualities. It adopts the world's advanced film thermostatic
sealing technology, and the sealing is firmly cleaned. The PLC
program is used for automatic circulation control, and the
performance is stable and reliable. Three-layer heat insulation,
good heat preservation performance, fast heating, energy saving.
Advantages
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt
pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the
equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of
the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength
and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the
user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user,
it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for
the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed
quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
FAQ
Q: Do you provide customized service
A: We can design the machines according your requirements(materil
,power,filling type,the kinds of the bottles,and so on),at the same
time we will give you our professional suggestion,as you know,we
have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy
your machines?
A: We offer you high quality machines with 1 year guarantee and
supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers
to your plant,it will take about 10 days to 25 days.
Detailed photo for ref
PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME
TO US.
CONTACT: VICKIE SUN
MOB (WHATSAPP): 0086 13584426100
SKYPE: vickiesunqiu
EMAIL: sunpiu2012@gmail.com
