Brief Introduction of FPC
Flexible Printed Circuit Board (FPC) is referred to as "soft
board". In the industry, FPC is a printed circuit board made of
flexible insulating substrate (mainly polyimide or polyester film),
which has many advantages that rigid printed circuit boards do not
have. For example, it can be freely bent, wound, folded. The volume
of electronic products can be greatly reduced by using FPC, which
is suitable for the development of electronic products in the
direction of high density, miniaturization and high reliability.
Therefore, FPC has been widely used in aerospace, military, mobile
communication, laptop, computer peripherals, PDA, digital camera
and other fields or products.
FPC also has the advantages of good heat dissipation,
solderability, easy mounting and low cost.
Flexible printed circuit board has one layer, two layers and
multilayer board. The base material is polyimide clad laminate.
This kind of material has high heat resistance and good dimensional
stability. It is the final product through pressing with the
coating film which has both mechanical protection and good
electrical insulation. The surface and inner conductors of
double-sided and multi-layer printed circuit boards are metallized
to realize the electrical connection of inner and outer layers.
The function of flexible circuit board can be divided into four
kinds, namely, lead line, printed circuit, connector and
multifunction integrated system, which cover computer, computer
peripheral auxiliary system, consumer household electrical
appliance and automobile, etc.
FPC Case: Multilayer Flexible PCBs Polyimide PCBs at 0.25mm Thick
With Immersion Gold
(FPC’s are custom-made products, the picture and parameters shown
are just for reference)
General description
This is a type of a 4 layer flexible circuit for the application of
Security Alarm at 0.25mm thick. The base laminate is from ITEQ,
It’s fabricated per IPC 6012 Class 2 using supplied Gerber data.
Polyimide as stiffener is applied on the inserting head.
Parameter and data sheet
| Size of Flexible PCB | 70.5 X 30.38mm |
| Number of Layers | 4 |
| Board Type | Flexible PCB |
| Board Thickness | 0.25mm |
| Board Material | Polyimide (PI) 25µm |
| Board Material Supplier | ITEQ |
| Tg Value of Board Material | 60℃ |
|
| PTH Cu thickness | ≥20 µm |
| Inner Iayer Cu thicknes | 35µm (1oz) |
| Surface Cu thickness | 35µm (1oz) |
|
| Coverlay Colour | Yellow |
| Number of Coverlay | 2 |
| Thickness of Coverlay | 25 µm |
| Stiffener Material | Polyimide |
| Stiffener Thickness | 0.2mm |
|
| Type of Silkscreen Ink | IJR-4000 MW300 |
| Supplier of Silkscreen | TAIYO |
| Color of Silkscreen | White |
| Number of Silkscreen | 1 |
|
| Peeling test of Coverlay | No peelable |
| Legend Adhesion | 3M 90℃ No peeling after Min. 3 times test |
|
| Surface Finish | Immersion Gold |
| Thickness of Nickle/Gold | Au: 0.03µm(Min.); Ni 2-4µm |
| RoHS Required | Yes |
| Famability | 94-V0 |
|
| Thermal Shock Test | Pass, -25℃±125℃, 1000 cycles. |
| Thermal Stress | Pass, 300±5℃,10 seconds, 3 cycles. No delamination, no blistering. |
| Function | 100% Pass electrical test |
| Workmanship | Compliance with IPC-A-600H & IPC-6013C Class 2 |
Features and benefits
Excellent flexibility
Reducing the volume
Weight reduction
Consistency of assembly
Increased reliability
Controllability of electrical parameter design
The end can be whole soldered
Material optionality
Low cost
Continuity of processing
Supply small quantity, prototypes and production.
Meeting your printed circuit board needs from PCB prototyping to
mass volume production.
Application
Touch screen, industrial control touch remote control soft board,
POS antenna soft board,
Quality Policy
Bicheng has developed series of management procedures and
approaches to assure that PCBs are in compliance with the
customers' requirements, inclusive of selection of the vendors,
work in progress (WIP) inspection, outgoing delivery inspection and
customer service etc.
Evaluation and Audit of Suppliers
Suppliers have to be evaluated by Bicheng. In addition, Bicheng
will appraise and rank suppliers every year to guarantee the
materials supplied are meeting Bicheng’s requirements. Furthermore,
Bicheng continuously develop suppliers and supervise them to
improve their quality and environment management basing on the
systems of ISO9001 & ISO14001.
Contract Evaluation
Bicheng shall review and verify customer's requirements to make
sure that we have the capability to satisfy customers' requirements
including specifications, delivery and other demands prior to
accepting an order.
Making, audit and control of manufacturing data.
When customers' design data and specifications are provided to our
market department, Bicheng has to verify all the requirements.
Then, convert the design data into manufacturing data by CAM.
Finally, a manufacturing instruction (MI) is generated according to
the real manufacturing process and technologies for manufacturing
department as the basis for actual fabrication. MI must be reviewed
by independent engineers and QA engineers before issue.
Incoming Material Quality Control
All materials have to be inspected before warehousing. We
established a series of strict inspection procedure and instruction
to control the incoming materials. Furthermore, various precise
inspecting instruments and apparatus guarantee the capability to
judge the material good or not. We issue material with first in
first out principle, and give out “alarm” for the material that
will reach the shelf life to ensure the materials are used up
before expiry.
Control of Production Process
Right manufacturing instruction (MI), comprehensive equipment
management and maintenance and process control, strict WIP
inspection and monitoring as well as working instruction, all those
make the whole fabrication process totally controlled.
Final Control and Inspection
All PCBs have to be gone through the open and short test as well as
visual inspection after passed the specified physical tests. We own
various advanced test equipment including customized, probe flying
test machines to guarantee that each PCB is 100% tested.
Product Delivery Audit
We set up a dedicated FQA department to inspect the PCB products
according to the customer's specifications and requirements by
sampling. Qualified PCBs are going to be packed.
FQA also has to carry out a 100% audit of the warehouse packing and
shipping products, including product number, customer number,
product quantity, shipping address and so on prior to shipment.
Customer Service
We sets up a professional customer service team to proactively
communicate with customers and timely deal with the customers'
feedbacks. We highly focus on customers' needs and to understand
customers’ demands, timely to adjust the policy of customer service
and PCB product requirements.
