CZ80-300 Quick Change CZ Purlin Channel Roll Forming Machine PLC
Control System
The machine is used for steel z purlin channel making, products can
be used for building and housing. The machine works stably and no
noise. In addition, it's easy to control and operate. It uses PLC
control system to get the best efficiency. Our machines are
welcomed by global customers for high precision, especially in
Russia and middle east. We can customize machines according to
customer's requirements and offer free after-sale service.
Technical Parameters:
| Item | Parameter detail |
| Processing Material | GI and Black Coils |
| Material thickness | 1-3mm(standard), 3-5mm(customized) |
| Machine frame | 360#H steel, Adopt diagonal line welding, leveling instrument
measurement to make sure the final frame is high-precision |
| Machine siding panel | | Plate type | Casting Pillar type(option) | | | | Plate thickness:20mm | Pillar thickness:35mm |
|
| Forming stations | 13-18 stations (according to the material thickness) |
| Machine rollers | high grade Gcr15 forged steel(bearing material), Hard quenching and
hard chroming with thickness 0.05mm
Processing way:cutting--drilling--CNC lathing--quenching--CNC
lathing--chroming |
| Machine Shaft | φ80-90mm high garde No.45 steel after treatment, |
| Machine spacers | CNC lathing in high-precision and wire-electrode cutting |
| Machine bearings | China Haerbin bearing or SKF international bearing(option) |
| Driving system | 2 inch chain or gear box(option) |
| Machine power | 7.5kw-22kw(according to the size and thickness) |
| Machine working speed | without punching:8-12m/min or 10-30m/min(option) |
| Machine testing method | After machine installation, we will test it ourselves, compare with
the profile drawing, the difference is controlled in 0.5mm |
Welcome to send us your profile drawing.
Machine parameters:
COMPONENT of z purlin forming machine |
| | |
| | |
| Feeding device | | |
Roll forming system | | |
Cutting device | | |
Hydraulic system | | |
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| | |
Processing flow of machine:
Decoiler→ Feeding →Roll forming →Measure length →Hydraulic cutting
→Exit table
Details abt the z panel machine:
1. Pre-cutting :
Cutting type: hydraulic, connect with the punching hydraulic unit
Cutting power by hydraulic, 5.5KW AC motor
Hydraulic working pressure: 12-16Mpa
Feeding of the last cut profile from the equipment: automatic if
the length of the last profile is not less than 1500 mm
Cutting motion: The roll forming part is NON-stop when cutting
Material of blade:Cr12 with heat treatment
Length measuring: Automatic encoder length measuring, brand: Omron
Tolerance of length: +/- 1.5mm each piece end product
2. Forming section:
Thickness range: 1.5-3.0mm
Maximum production speed: not less than 10 meters per minute (for
non-perforated profiles, excluding cutting)
Main motor power:4kw, AC motor, motor inside of main machine
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station: 20 stations
Roller material:ASTM52100 chrome plated surface with hardness 58-62
degree ,CNC,
Shaft diameter: 76mm material: SAE1045 with quenching and tempering
Transmission: by gear box for each station
Advantage:
- In order to keep the product shape and precision, cast iron
structure, motor reducer drive, chain transmission, roller surfaces
polishing, hard plating, heat treatment.
- The polished surface and the heat treatment towards the molds
also can keep the molding plate surface smooth and not easy to be
marked when it is being stamped.
FAQ:
1. Does one machine can only produce one size?
Not exactly, it depends on which profile the customer want to
produce.
2. Do you have after-sales technical support?
Yes,we are happy to give advice and also have skilled technicians
available to maintain the machine overseas to customers’ workshop
if needed.
3. You are trading company or factory?
We are Manufacturer, and we export our machine by ourselves.
4. How long the machine could be made?
Normally speaking, high precision roll forming machine could be
made out with 40 working days.If you need machines in hurry, we can
make it for you less than a month.
5. Do you provide customized?
Sure, we can design the machine according to the requirement and
profile drawing you provide. Our engineers can offer the best
professional solution to our worldwide clients.
6. May we visit your factory?
Sure,Warmly welcome to our factory at any time.
7. How to visit your factory?
By high speed train from Shanghai to East Wuxi (Wuxi Dong station),
half an hour.
8. What's the warranty period?
12 months warranty period, starting from the date of the successful
installation and commissioning of the equipments at the Buyer’s
Installation site.
9. Can you arrange shipment?
Yes, sure, we can arrange shipment for our customers and provide
door-to-door service.
