Multi-Horn Ultrasonic Spot Welding System for Welding 35kHz
Mechanical Arm
Description:
Ultrasonic welding is the clean, fast and reliable method of
joining plastics, It is the use of ultrasonic frequency mechanical
vibration energy in the work-piece surface to produce the plastic
deformation and failure under the pressure surface , realize the
welding method.
Ultrasonic welding process is most commonly used to join the
thermoplastics, It is used in joining the materials which are not
similar and it does not require any bolts, soldering material,
nails or the adhesives that are needed to join the materials
together.
Specification:
| Item No. | HSW20 | HSW30 | HSW35 | HSW40 | HSW60 |
| Frequency | 20kHz | 30kHz | 35kHz | 40kHz | 60kHz |
| Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
| Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
| Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
Advantage:
1. Ultrasonic welding can be applied to a diversity of combination
of the material welding, It can not applied for semiconductor
materials such as high temperature caused by the pollution and the
operation, It is easy to weld the heat conductivity and high
conductivity materials like gold , silver , copper , aluminum , etc
.
2. The consumption power is small , only for the resistance spot
welding 5% left and right sides, weld deformation less than 3-5% ,
solder joint strength and strength the stability by an average of
about 15-20% , on the surface of cleanliness requirements is not
high.
3. Ultrasonic welding process is widely used in the
microelectronics devices and finishing technology, the most
successful application is the integrated circuit element of
interconnection and it is used in the electronic aerospace
electrical packaging plastic industries .
4. Ultrasonic welding process successfully joins many
dissimilar-materials combinations, It welds without filler metals
or gases, It is fast and easily automated, Because ultrasonic
welding does not require the connective bolts or soldering
materials to bind two pieces together, it saves on the
manufacturing & production costs.
5. Ultrasonic welding process is ideal because it creates the
reliable bonds without introducing any impurities or thermal
distortion to the components being joined, The ultrasonic weld
dries rapidly because there are no adhesives or solvents to dry and
there is no need for the materials to cure.
6. Ultrasonic Welding process offers the clean exteriors of welded
parts, The potential manpower savings, The absence of drying time
in the jig , the gas tight and it has completely stable,
possibility of welding in the presence of the foreign bodies such
as the powders and the liquids that are incompatible using any
other conventional assembly processes.
Application:
| Auto parts | bumpers, air filters, car audios, foot pads, door panels, clutch
forks |
| Electric products | humidifiers, chargers, storage battery, telephones, sockets, flash
discs |
| Medical products | leucocyte filters, accurate liquid medicine filters, blood plasma
separating cups |
| Packaging and clothing | valve bags, paper cups, dairy food packing cases, bag belts,
zippers |
| Stationery and toys | ink boxes, file folders, name card holders, albums |
