Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

Functions:

Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co₂ /CH₄/H₂), heating flowing gas, heating pressure gas, Rapid cooling.

Applications:

For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

Technical parameters:

Features

1. Comprehensive functions: integrate vacuum/pressure dewaxing, partial pressure, atmosphere control, and rapid cooling, which are all full automatically.
2. High efficiency: wax collection rate≥96%, with imported dry vacuum pump while no need of vacuum pump oil, to improve the pumping speed, reduce the noise,, and adapt to pollution of various forming agents.
3. Excellent performance: apply high quality imported components in key parts of the furnace body, of good stability. High quality composite carpet in insulation layer, of small heat loss, can achieve excellent efficiency. Four-zone temperature control applied. All heating elements, graphite parts are all imported after carefully selecting; of high strength density and resistant to high pressure gas scour.
4. Safe and reliable, furnace structure is manufactured to national standards for pressure vessels, and also four security guarantee, with imported valve control.
5. Convenient to operate: liner door and thermal insulation door can be independently controlled to meet various process requirements. Imported valve guide and profibus, with compact structure, avoid scene wiring. Complete test run and pre-commissioning to reduce the time for customer to put into operation.

Experience Advantages

1. We have been engaged in designing and manufacturing furnaces for more than 15 years.

2. Commissioning experience of hundreds of gas pressure sintering furnaces.

3. We have a professional team that is capable of completing installation and commissioning within 25 days if water, electric and gas are ensured.

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace