Fully Auto Vacuum Emulsifying Mixer Panasonic Transducer FUJI
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Vacuum Emulsifying Mixer Work theory
After mixing and heating in water and oil pot, the material is
sucked to emulsifying pot by vacuum pump. There is a central mixer
in the emulsifying machine to mix, tetrafluoroethylene scrapers to
scrape material on the pot wall, meantime, the material form new
interfaces continuously. Then the material is cut, compressed,
mixed and blended by vane and rotary vane and flow to homogenizer
at the bottom of pot. Afterwards, material is cut, impacted,
crushed to 5-40um(as per customer material) by strong high speed
cutting wheel and fixed cutting cover once again. For the
emulsifying pot is vacuum, the air produced in the mixing will be
vacuumized immediately.
In the traditional production of high viscosity material,
especially ointment, grease and emulsion, the finished products’
emulsion are instable or too rough for the big diameter granules
and air-in. In order to solve the problems, we designed ZJR series
vacuum homogeneous and emulsifying machine, including homogeneous
mixer, central mixing vane and scarper, that is the excellent
combination. Except that, the machine adopts vacuumizing to avoid
air-in, so as to make sure the high quality finished products.
Vacuum Emulsifying Mixer Details
Electric elements: Siemens products
Transducer: Panasonic Company
Button/switch: FUJI Company
Instruments and sensor are home high quality products.
It is possible to adjust and vision mixing speed, temperature of
each jar, set upper limit and lower limit of temperature, control
automatic valve. It is possible to set the time control for slow
speed emulsifies mixing and control performance of lift of
hydraulic system.
Vacuum Emulsifying Mixer Parameter
· Customized service: to provide and design total solution as per
customer URS
Vacuum Emulsifying Machine including:
· Vacuum emulsifying main machine
· Pre-mixing tank for water and oil material
· Vacuum system
Vacuum Emulsifying Mixer machine:
· Slow mixer 0-40rpm with PTFE scraper
· Homogenizer 0-3500rpm (rotor and stator can adjust space)
· Heating by steam or electricity
· Pressure: chamber-0.09Mpa to 0.1Mpa, jacket electrical heating (standard type)
· Upper cover lifting by hydraulic
· Safety limit switch for safety operation
· Upper cover connection: Liquid feed inlet with stainless steel
pipe filter, solid material inlet, vacuum inlet, compressed air
inlet, breaking vacuum inlet, sight glass, CIP cleaning head,
discharging port, dustproof respirator.
Vacuum Emulsifying Mixer Parameters
Model
| Capacity | Emulsifying motor | slow mixer motor | Machine dimension | Total power(KW) |
KW | RPM | KW | RPM | LENGTH | WIDTH | HEIGHT | Lifting hight |
| ZRJ-60 | 60L | 3 | 1150-3500 | 0.75 | 10-40 | 2700 | 2000 | 2015 | 2700 | 20 |
| ZRJ-20 | 20L | 2.2 | 1150-3500 | 0.37 | 10-40 | 1800 | 1600 | 1850 | 2700 | 5 |
