Flexographic Anilox Rolls Ultrasonic Cleaner With Rotating System
Digital Controls Ultrasonic Anilox Roller Cleaning Machine With
Spindle Motor Rotation
As peculiar your printing system may be, and regardless of the
quality and printing inks used, AG SONIC provides a cleaning solution that minimizes your ink
consumption and its internal rejections for quality.
We specialize in the cleaning of anilox cylinders, and all types of
printing tools and rollers, as our solution is focused on the
specific softness required by each type of material.
Cleaning Commercial Printing Equipment with Ultrasonics
Improve your printing production time and extend the life of your
anilox rolls and sleeves with the regular use of ultrasonic
cleaning.
Using ultrasonics is one of the only ways to clean the individual
microscopic ink cells on rollers. To efficiently and effectively
clean these and other printing parts, AG SONIC has developed
methods that are able to be used with both aluminium and steel
sleeves and rollers, as well as with all inks (including water-,
solvent- and UV-based inks).
Ultrasonic cleaning saves money and minutes, resulting in faster
production times. This cleaning method is effective at gently
eliminating contaminants in the hard-to-reach spots of even the
most intricate parts, extending their lives.
Brief introduction:
- with Heater and Timer
- motor rotation system
- adjustable power (control by generator)
- adjustable temperature
- tank made of 2MM Thick 316L stainless steel, good resistant to highly acid, alkaline
Machine with the rotation system:
Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller
Cleaners
Ultrasonic anilox roll cleaner is the most efficient device and
method for anilox roll cleaning. This is a tested and proven method
for cleaning most of the components which are tough to be cleaned
in a normal way.
As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up
to 90% of the product, this is widely used strategy all around the
world. Additionally there is no need to let the people watch the
cleaning process as the ultrasonic anilox roller cleaning device
which is employed for the task, handles it all on its own and
provides labour saving benefits.
An ultrasonic anilox cleaning machine reaches to the depth of the
roller and clears any residues of the ink or liquid from the holes,
cervices, internal chambers which is nearly impossible to be
cleaned efficiently with any other device.
The waves of ultrasonic go through the microscopic cell openings
disturbing the cleaning liquid deep in the cavities of the cell to
remove the settled and dried ink from every bottom corner of the
roller.
How to get best Cleaning Effect For Anilox Roll
To get the best cleaning results, it is recommended to make use of
a heated cleaning solution in an ultrasonic anilox cleaner which is
specifically formulated for the cleaning task at a specific
temperature, recommended by the industry experts.
As ultrasonic anilox roll cleaner are mainly designed for anilox
rollers, proper care need to be taken to prevent any damages.
These cleaners provides a pre -determined frequency operated on its
own with low voltage supply which maintains a stable distribution
split from a line fluctuation which results in a hot spot being
shifted up and down to prevent the damage due to the concentration
of the power at one point on the roller.
Main introduction of anilox roller ultrasonic cleaning machine:
After long time printing, Mesh blockage is likely to result in ink,
paint, glue and other dirt coating, in this case, if the mesh
cannot be cleaned thoroughly, the printing effect will be effected,
printing cannot work normally, anilox roller ultrasonic cleaning
machine can do perfect cleaning by ultrasonic cavitation, which can
cause jetting force from tiny bubbles in exploding, the
contamination will be removed totally, after several minutes
cleaning, the anilox roller can come back to its origin, the
ultrasonic intensity is visible under controlling, the anilox
roller can spin in sitting the tank top, which can avoid axis of
anilox roller immersion during cleaning, the spinning force also
can fall off the dirty easily in driving, AG SONIC design rubber
roller at two sides to drive the anilox roller in spinning as
couples, which is separately controlled, is easier in operation,
maintenance.
The cleaning method of anilox roller ultrasonic cleaning machine:
Coat the concentrated detergent on the surface of anilox roller
according to the clogging degree
After several hours, put the anilox roller into the ultrasonic
cleaning tank
At last, rinsing the anilox roller by cleaned water
Or put the detergent into the cleaning tank directly, its ratio
depends on the clogging degree,
Ultrasonic have perfect cleaning effect, which can keep the anilox
roller as clean as its new, AG SONIC can make to order, pls provide
the diameter of your anilox roller and its anix. Also the max
length of it to make a customized service
Features of anilox roller ultrasonic cleaning machine:
Cleaning rollers, anilox, ceramic anilox, metal anilox in various
industries tank made of 2MM thick 316L stainless steel, resistant
to acid, alkali corrosionMotor rotation system to drive the
aniloxsuitable for ceramic anilox / metal anilox with overflow
protection and water drain system Tank and shell made of quality
stainless steel Professional testing, quality assurance Build-in
timer, temperature controller and counter down buzzer high quality
components, clear circuit
perfect to clean roller, anilox integrated design, easy maintenance
Customized design and configuration are ok
OTHER MODELS AVAILABLE FOR REFERENCE
| Model | T-06S | T-12S | T-18S | T-24S |
| Ultrasonic Power | 300 W | 600 W | 900W | 1200W |
| Ultrasonic Frequency | 40Khz | 40 Khz | 40 Khz | 40 Khz |
| Heating Power | 400W | 800W | 1200W | 1200W |
| Tank Size(mm) | 360x175x120 | 800x320x100 | 1000x200x100 | 1200x320x150 |
| Tank Material | 316L stainless steel | 316L stainless steel | 316L stainless steel | 316L stainless steel |
| Shell Material | stainless steel | stainless steel | stainless steel | stainless steel |
| Power supply | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V |
| Product Dimension(mm) | 400×220×360 | 840×520×680 | 1000×450×700 | 1520×370×700 |
| Model | T-30S | T-36S | T-48S | T-72S |
| Ultrasonic Power | 1500 W | 1800 W | 2400W | 3600W |
| Ultrasonic Frequency | 40Khz | 40 Khz | 40 Khz | 40 Khz |
| Heating Power | 1800W | 2400 W | 2400 W | 3000W |
| Tank Size(mm) | 1450×450×250 | 1650×450×250 | 2200×550×300 | 2500×550×300 |
| Tank Material | 316L stainless steel | 316L stainless steel | 316L stainless steel | 316L stainless steel |
| Shell Material | stainless steel | stainless steel | stainless steel | stainless steel |
| Power supply | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V |
| Product Dimension(mm) | 1850×550×600 | 2050×550×600 | 2650×650×600 | 2900×650×600 |
What’s anilox roller and how to clean it efficiently?
Cleaning the equipment and heavy duty products is a tough task that
can’t be performed with simple tools. Due to the frequent use of
the machine and electronic parts, deep cleaning is essential to
give it proper and smooth function in every use, most of companies
search for the technology, which covers the work in a easy way
Thanks to the advance developments in the field of technology and
printing, that anilox rollers have gained a lot of popularity that
a transfer roller. Mainly, anilox roller is a versatile tool in
coating and decorative applications and right now it is being used
to create prominent capacity whites and foundation coats, mainly
for the stretchy packing, applying coatings, adhesives for the cold
foil, coating for the images varnishes and other decorative
purposes
It is a ceramic roller or an engraved metal roller mainly brought
into use for the printing press to transfer the ink form the roller
to the printing plate, its main purpose is to pick the ink from the
roller or form any of the configurations and deliver a uniform
amount of it to the robber plate for the printing process
It is mainly designed for most favorable ink release as a surface
and it is laser fixed to reduce the porosity of cell wall and is
strengthened by its ceramic subsurface, which benefits the printing
quality, optimized cell profiles, improved consistency and more
volumes of screen definition
It is mainly designed for most favorable ink release as a surface
and it is laser fixed to reduce the porosity of cell wall and is
strengthened by its ceramic subsurface, which benefits the printing
quality, optimized cell profiles, improved consistency and more
volumes of screen definition.
FAQ
What’s anilox roller and how to clean it efficiently?
