Full automatic glass bottle carbonated drink filling machine plant
General Description
DXGF monoblock system is suitable for packing beverage containing
CO2. Its performance is as follwing: all parts, for instance,
filling valve, which directly contact medium are made of stainless
steel or harmless material. So it conforms to the requirements of
food sanitation. Sealing parts are made of heat-proofing rubber, in
order to meet the technique requirements of users to sterilization
at high temperature.
Using programmable controller to realize fully automatic control
from bottles entering to finishing packing.
Using transducer as speed regulator, so the user can regulate the
machine easily to suit different power requirements.
Adopting equal pressure filling principle and current spring valves
in order to assure beverage quality.
Using advanced magnetic coupler to regulate cap-screwing torque, in
order to assure capping quality .
Technical Parameter
| Model: | DXGF32-32-8 |
| Working station | 32 washing head, 32 filling head, 6 capping head |
| Rated capacity | 2000BPH-12000BPH |
| Filling way | Isobaric filling |
| Filling temperature | 0-4°C |
| Applicable bottle | Diameter: φ50-φ110, Height: 150-360mm |
| Air pressure | 0.7Mpa |
| Air consumption | 1m3/min |
| Rinsing water pressure | 0.2-0.25Mpa |
| Install power | 5.6kw |
| Dimension | 3935×2780×3200mm (L × W × H) |
| Weight | 8200Kg |
Machine Description
► Bottle feed-in
The conveyor is directly connected with bottle-in starwheel.
High speed filling machine is of clamp transferring technology.
Bottle shapes are more varied, and the working table inside the
machine is more laconic.
► Washing part
It is mainly consist of washing pump, bottle clamps, water
distributor, up turn-plate, guide rail, protection cover, spraying
device, defrosting tray, rinse water take and rinse water refluxing
tank.
How to work?
1. Make bottles be cleaned completely to grip the bottle neck,
rotate filling plate, inverse bottle , internal rinsing and
external spraying.
2. With imported special efficient spray nozzle, the washing water
will be sprayed in a particular angle, can wash any part of the
inner wall, rinse with water thoroughly and save flush bottle.
3. Washing part moves by a frame in the transmission system through
the gear transmission.
► Filling Part
It is mainly consist of filling barrel, filling valves (normal
temperature and normal pressure filling), filling pump, bottle
hanging device , bottle pedestals, elevating device, liquid
indicator, pressure gauge, vacuum pump, etc.
How to work?
1. Filling method is gravity filling with holding bottle neck ,the
special back flow type of the filling valve can avoid leakage after
filling and also control liquid level accurately.
2.The filling with wishing and capping is connecting with the
thumbwheel card bottleneck transportation methods.
► Capping Part
It is mainly consist of capping heads, cap loader (separated), cap
unscrambler, cap drop rail, pressure regular, cylinder and also we
need an air compressor as the auxiliary external equipment
How to work ?
1. The bottle which has finished filling will enter the capping
position via the driving wheel. The photoelectric detection of the
detecting signal detects the bottle, send a message to the valve
cover, the cylinder cap will open, the caps will be blew into the
cover plate by compressed air.
2. Magnetic torque bottle holding type can minimize the cap damage
rate and make the capping performance the best.
Configuration
| Material of filling valve | Stainless steel 304 |
| Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
| Main motor | America, ABB |
| Sliding bearing | German, Igus |
| Frequency inverter | Japan, Mitsubishi |
| Touch screen | Japan, Pro-face |
| PLC | Japan, Mitsubishi |
| Pneumatic components | German, Festo |
| Other electrical components | Schneider |
| Photocell switch & Proximity switch | America, Leuze |
If you have any interest in our machines, welcome feel free to
contact with us.
